If you look closly in some of the photos you will see that the rear tailgate is bent and twisted beyond repair. This is due to the previous owner using a heavy 33" TSL (measured to 35") on the stock carrier. Additionally I think he may have backed into something.
(I will find a photo)
Well I started working on the red parts jeep tailgate. It was badly rusted on one hinge and slightly rusted on the lower one.
I will see if I can find a good before photo.
I removed the carrier and latch mechanism.
Here is all the rust cut out
There is a floater nut strip that needs some guidance so I welded two support pieces. They will also be welded at the top.
We then sand blasted the whole area and hit it up with some black rust paint.
Then came the tedious process of spot welding/ tacking the sheet metal into place. They are not pretty.... it was hard to keep from burning through... not to mention you only weld a quarter of an inch at a time then do lay another bead on the other side... and go until everything is covered.
I thought it would look awesome if all the holes in the tailgate were welded up and ground smooth.
This was the tool of choice
Thanks again for Phil and my brother for the help!!!!!