That's why one would infuse it with fiberglass strand..... FRP!
This looks promising:
The challenge would be in making the mold.
But, if it could be done with recycled plastic? WOW!
Hell, you could add carbon fiber.
My gears are turning now....
Okay, So what if the Extrusion was FRP as well, instead of aluminum????
Aluminum is still expensive, and Commodities Holders (Crooks) are holding it hostage and driving up the price.
FRP Extrusions may just be the way to go.
Hell, maybe I can make it myself.....hmmmmmm...
YEP! Just like a Play-Dough Fun Factory you had as a kid.
I would like to start with a first extrusion for walls around 2", but
later on, maybe some extrusion for thicker walls could heed for the call.
NOPE.
Kevin, like I said, won't be going in THAT direction whatsoever....I want a Light Weight Rigid Camper.
If you like, I have quite a few interesting links along with tests on FRP and XPS Composite Panels.
XPS and Filon, if done correctly Can Be Very Strong And Long Lasting. (sorry, it didn't...
Do what you want, Kevin. You don't have to sell me on your master plan. I won't be going that direction whatsoever.
I hope it works out for you and you sell a ton of them.
My quest is for knowledge, and what you are doing is giving me that somewhat; but it is just not the knowledge I seek.
My...
Again, I'm not a Legitimate 'Expo Guy.... :p
Of course Filon is associated with mass market R.V.'s, and with good reason....
Verkstad........FILON IS FRP!!! :ROFLMAO:
https://www.cranecomposites.com/rv.html
Filon is a Fiber Reinforced Panel (FRP) of Fiberglass Strands and Polyester or Epoxy...
Anyone else want to chime in on Why FRP/ Filon are so horrible for composite sandwich panel construction...?
I have no experience with it yet in making panels. Only what I've read about others using it for skins.
Foamular 250 was just a mentioned example. I am still unsure of what XPS to use and where to get it.
This also rings the same for the Rolls of FRP/Filon or other product. This is what I would like feedback on.
What are the majority of builders using? Hopefully it is a good balance of strength...
I don't think this idea is all that crazy.
For me, I like Form. I do not want to have sharp edge corners of steel or aluminum.
I want nice rounded edges and corner caps. I want really great results and a beautifully made camper.
I am looking to find a source for "Reefer" truck extrusions sold...
Now we are starting to get somewhere.
So you trust the Dow 60 with good skins? are you using FRP?
I'm not very familiar with using phenolic.
if so what brand? This feedback on what foam and skin is what I'm looking for.
Ideally, the foam and skin should be affordable and easily attainable by...
This is the sort of input I'm looking for....
So now we know that Foamular 250 wont do the job.
So what's out there as far as a 2" thick 4 lb. density foam panel that is readily available to most everyone
to get locally to them?
And I conversed with Total Composites, and the said they will not...