Mitsubishi Montero Dash, Console, and Interior LED Bulb Replacement, Gen 2.5

jlocster

Explorer
Mitsubishi Montero Gen 2.5 Dash, Console, and Interior LED Bulb Replacement

Just adding to the knowledge base and attempting to consolidate threads.

Here's what I did to replace my interior lights with LEDs (I used red bulbs).

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Purchase Info:
Links are for white bulbs. Other colors are available.

Type T5 Wedge (Type 74) Link
Type T10 Wedge (Type 194) Link
Type DE3022 (DE3175) Festoon Link
Type T4 Neo Wedge Link (Select 4mm)
Type 6641 Link

Quantities:
The following quantities are to replace all interior lights. Quantities required for each vehicle component are noted at the beginning of each subsection.

Type T5 Wedge (Type 74) -- Qty: 31
Type T10 Wedge (Type 194) -- Qty: 9
Type DE3022 (DE3175) -- Qty: 7
Type T4 Neo Wedge -- Qty: 2
Type 6641 -- Qty: 2


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Subsections:

I. Speedometer/Tach Cluster
II. Compass Gauge Cluster
III. HVAC Controller
IV. Map Lights, Passenger Lights, Cargo Light, Door Courtesy Lights
V. Center Console Ashtray
VI. Ignition Switch Surround
VII. Center Console Shift Indicator and Cigarette Lighter Surround
VIII. Sun Visor Vanity Lights

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I. Speedometer/Tach Cluster
Requires: 26 Type T5 Wedge (Type 74) bulbs and 7 Type T10 Wedge (Type 194) bulbs
IMG_0142.JPG

Remove the two screws on the Gauge Hood.
IMG_0126+w+arrow.jpg

Don't forget this screw. It's hidden behind a cover.
IMG_0131+with+arrow.jpg

Lift the Gauge Hood forward and reach underneath to disconnect the wires that attach to these switches.
IMG_0132+with+arrows.jpg

Remove the Gauge Housing by unscrewing these 3 screws.
IMG_0133+with+arrows.jpg

Pull the Gauge Housing forward and disconnect the right side first.
IMG_0149+with+arrows.jpg

Housing pulls out after disconnecting five connectors.
IMG_0137+with+arrows.jpg

Flip the Gauge Housing over and this is what you see.
Blue sockets have a rubber diffuser over bulb.
Black sockets have no diffuser.
IMG_0138+numbered.jpg

Indicator/Lens Color
*empty = no bulb

1. Tach Backlight/white
2. empty
3. SRS/red
4. empty
5. Cruise/green
6. empty
7. Battery/red
8. Oil/red
9. empty
10. Check Engine/yellow
11. Tach Backlight/white
12. Right Turn Indicator/green
13. Park/green
14. Reverse/green
15. Neutral/green
16. Drive/green
17. 2nd/green
18. Low/green
19. A/T/red
20. Door Ajar/red
21. High Beams/blue
22. Parking Brake/red
23. OD Off/yellow
24. C/D Lock/yellow
25. Anti Lock/yellow
26. empty (PWR/yellow)
27. Pass. Front Wheel/green
28. Driver Front Wheel/green
29. Seat Belt/red
30. Hold/yellow
31. Pass. Rear Wheel/green
32. Rear Diff. Lock/yellow
33. Driver Rear Wheel/green
34. Low Fuel/yellow
35. Speedo Backlight/white
36. Speedo Backlight/white
37. Left Turn Indicator/green
38. Speedo Backlight/white

Large sockets fit a Type T10 Wedge (Type 194) bulb. There are 7.
IMG_0146.JPG

Small sockets fit a Type T5 Wedge (Type 74) bulb. There are 26.
IMG_0144.JPG

***Observations***
Turn Signals/Hazards, Drive Wheel, and Cruise Control indicators have a green filter that blocks red LED light. Also, the high beam indicator has a blue filter which presents the same problem.

When fitted with LEDs the Low Fuel, SRS, Parking Brake, and A/T Temp indicators stayed dimly lit even when the bulbs were supposed to be off. Those circuits apparently require the resistance of an incandescent to operate properly. Because of this I left incandescents in Low Fuel, SRS, and A/T Temp. However....using an incandescent in the A/T Temp indicator caused the LED in the Parking Brake indicator to turn off properly, so I left an LED in the latter indicator.

The dimmer switch functions properly.

Continued...
 
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jlocster

Explorer
Continued from post 1.

End Result
IMG_0159.JPG

IMG_0163.JPG

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II. Compass Gauge Cluster.
Disassembly instructions consolidated from my post here.

Requires: 1 Type T10 Wedge (Type 194) bulb and 2 Type T4 Neo Wedge (10mm base) bulbs
The Voltmeter and Oil Pressure Gauge share 1 Type T10 Wedge (Type 194) bulb and the Compass uses 2 Type T4 Neo Wedge bulbs.

Type T4 Neo Wedge bulbs:
2 lumen version on left and 10 lumen version on right (I found the 10 lumen bulbs to be too bright).
IMG_0290.JPG

Pry off both plastic screw caps on either side of the gauge cluster hood and unscrew both screws.
IMG_20130309_142855.jpg

Remove gauge cluster hood.
IMG_20130309_132257.jpg

Remove 4 screws attaching gauge housing to dash.
IMG_20130309_132009.jpg
IMG_20130309_132021.jpg


Continued...
 
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jlocster

Explorer
Continued from post 2.

Lift gauge housing and disconnect wiring connector.
IMG_20130309_131631.jpg

Flip housing over and unscrew 2 lower (outer) and 2 upper screws to separate gauge housing from dash trim.
IMG_20130309_131538.jpg
IMG_20130309_131535.jpg

Remove 6 screws attaching clear plastic lens.
IMG_20130309_131140.jpg

Tilt compass forward.
IMG_20130309_125304.jpg

Both bulbs will be visible at the rear of the gauge.
IMG_20130309_125234.jpg

Turn bulb base with a slotted screwdriver and remove. I had to use a small hooked pick to fish the bulb out.
IMG_20130309_125335.jpg

End Result
IMG_0296.JPG


Continued...
 
Last edited:

jlocster

Explorer
Continued from post 3.

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III. HVAC Controller
Requires: 2 Type T5 Wedge (Type 74) bulbs.

Remove the Radio/HVAC bezel by removing these 2 screws.
IMG_6653.JPG

Remove these screws to loosen the HVAC Controller.
IMG_0150+with+arrows.jpg

Radio must also be removed for access.
IMG_0151.JPG

The HVAC Controller will not pull out enough for access until you disconnect this Vent Cable End from the pin its connected to.
IMG_0158+with+arrow.jpg

It is located under the dash, above and directly to the right of the gas pedal. In order to remove the Vent Cable End from the pin, follow the Vent Cable back toward the HVAC Controller approximately 2 inches until you find a cable retainer. Free the Vent Cable from the retainer, the Vent Cable End will slide off the pin, and this will allow just enough slack to pull the HVAC Controller outward for access to the bulbs.

The first bulb is located on top. The bulb housings are press fit and just pull out, they are not twist release.
IMG_0154+with+arrow.jpg

The second bulb is accessed from below the HVAC Controller on the lower left side buried behind where the outside air/recirculation lever is. I needed an inspection mirror to find it and had to remove it by feel, but it's there.
IMG_0150+with+circle.jpg

End Result
IMG_0256.JPG

Continued...
 
Last edited:

jlocster

Explorer
Continued from post 4.

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IV. Map Lights, Passenger Lights, Cargo Light, Door Courtesy Lights
Requires: 7 Type DE3175 (Type DE3022) Festoon bulbs (2 Map, 2 Passenger, 1 Cargo, 2 Door Courtesy)
*Door Courtesy Light contacts must be bent for bulb to fit.
IMG_0294.JPG

Map Lights
IMG_0212.JPG

Passenger Lights
IMG_0245.JPG

Cargo Light
IMG_0248.JPG

Door Courtesy Light
IMG_0236.JPG

Interior
IMG_0249.JPG

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V. Center Console Ashtray
Requires: 1 Type T5 Wedge (Type 74) bulb

Remove Ashtray from Center Console.
IMG_0180.JPG

Bulb is easily accesible.
IMG_0179.JPG

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VI. Ignition Switch Surround
Requires: 1 Type T5 Wedge (Type 74) bulb

Remove 5 screws on lower Steering Column and remove upper and lower Steering Column Trim.
IMG_0177+with+arrows.jpg

Remove two screws on Wiper Stalk Assembly and remove Wiper Stalk Assembly from Steering Column.
IMG_0176+with+arrows.jpg

Continued...
 
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jlocster

Explorer
Continued from post 5.


Remove screw securing the bulb housing.
IMG_0173+with+arrows.jpg

Remove bulb from housing.
IMG_0175.JPG

End result
IMG_0208.JPG

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VII. Center Console Shift Indicator and Cigarette Lighter Surround
Requires: 1 Type T5 Wedge (Type 74) and 1 Type T10 Wedge (Type 194) bulb
Center Console Shift Indicator uses a Type T5 Wedge (Type 194) bulb.
Cigarette Lighter Surround uses a Type T10 Wedge (Type 74) bulb.

Open Center Console Armrest storage area to expose these four screws on the storage area's base. Remove them.
IMG_0185+with+arrows.jpg

Remove switches and/or switch plate from above the cup holders on the Center Console. Unscrew these two screws with a long phillips (I don't have the cup holders installed but I believe you will need to remove them. They slide forward out of the Center Console as a unit if I remember correctly).
IMG_0188+with+arrows.jpg

The Center Console rear section can now be tilted back to reveal this screw. Remove it.
IMG_0189+with+arrows.jpg

Remove Parking Brake surround.
IMG_0190.JPG

Unscrew Transfer Case Lever knob.
IMG_0191.JPG

Remove these two screws holding the Center Console front section in place.
IMG_0183+with+arrows.jpg

IMG_0181+with+arrows.jpg

Continued...
 
Last edited:

jlocster

Explorer
Continued from post 6.


Lift up the Center Console front section.
IMG_0192.JPG

Underneath, remove this big connector.
IMG_0193+with+arrows.jpg

And these.
IMG_0194+with+arrows.jpg

And this one which connects to the Center Console rear section.
IMG_0195+with+arrows.jpg

The Center Console front section can now be lifted up enough to expose the underside of the Cigarette Lighter. The bulb twists out here.
IMG_0197+with+circle.jpg

On the driver side of the Shift Lever, the bulb is located here.
IMG_0199+with+circle.jpg

End Results

Cigarette Lighter Surround
IMG_0223.JPG

Center Console Shift Light Indicator
IMG_0224.JPG

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VIII. Sun Visor Vanity Lights
Requires: 2 Type 6641
IMG_0283.JPG

End Result
IMG_0288.JPG
 
Last edited:

jlocster

Explorer
The dash and console lights are plenty bright in red. The Map, Passenger, Cargo and Door Courtesy lights in red seem dimmer than the light I'd imagine white LEDs would produce (I actually ended up wiring additional white LEDs in my interior for this reason).
Red LEDs
IMG_0249.JPG

Additional White LEDs
IMG_0251.JPG


It'd be great if someone with white LED interior lighting in the stock fixtures could post some pics for comparison.

Also, I'm wondering if others that converted the Speedo/Tach Cluster to LEDs had problems with some of the indicators staying dimly lit, namely SRS, Low Fuel, A/T Temp and Parking Brake, even after they were supposed to be off?
 
Last edited:

JamesW

Adventurer
Also, I'm wondering if others that converted the Speedo/Tach Cluster to LEDs had problems with some of the indicators staying dimly lit, namely SRS, Low Fuel, A/T Temp and Parking Brake, even after they were supposed to be off?

I've mine done in LED,none of the other lights stay on,they are 501 LEDs that go into the blue bases. They work well,but the lighting for the top of the coolant temp is a bit dim too

I had a load of adhesive LED strip and just stuck it on around the factory interior roof light and now it is plenty bright inside.
 

All-Terrain

No Road Required
Very cool thread! I was actually just searching around on this forum for something like this. Exactly what a new owner needs!

Nice work. Red LED's are definitely cool...
 

All-Terrain

No Road Required
Oh, one question... does the interior light dimmer rotary switch/rheostat (to the left of the steering wheel) work properly with LED bulbs installed? Or do you lose that adjustable brightness control?
 

off-roader

Expedition Leader
Oh, one question... does the interior light dimmer rotary switch/rheostat (to the left of the steering wheel) work properly with LED bulbs installed? Or do you lose that adjustable brightness control?
Good question. I'm wondering also if those LED's have dimmer circuitry built into them.
 

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