"Expedition" 3/4 M101 Cargo Trailer Build

getlost4x4

Expedition Leader
Bought this baby for $300. And my wife is actually happy with it.

Plans: may include narrowing it, lowering it a little, roof top tents, fuel storage, brakes, rust repair, rebuilding the axles.

Pictures:

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getlost4x4

Expedition Leader
Ok. So I spent some time working on it yesterday. It's pretty fun. I've been able to straighten out a lot of it with a hammer and dolly. I started cutting out the rusty areas as well. So far I have 4 areas that need some minor work. The bed floor is pretty beat up. So that will take a bit of time to fix. Prepare yourself for picture overload.
 

getlost4x4

Expedition Leader
So, I've decided not to narrow the trailer. its about the same width as my Disco, so it doesn't look funny behind it. I decided to try it off road and get a base feel for it behind my Disco. The disco seemed to pull it fine off road and on road.

A few pictures:

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getlost4x4

Expedition Leader
So I have a bit of work ahead of me. Straightening, cutting, welding, wiring, greasing parts, painting and removing brackets I don't want on it. Then I'll start phase two.

Pictures, no particular order, to show what needs to be fixed.

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getlost4x4

Expedition Leader
Well, I've been working on getting the sheet metal straight. Its been coming a long nicely. I went to harbor freight and got a cheap hammer and dolly set to help get the metal straight. I had to use my large pry bar to get the sides pulled out. I love working with metal and how it conforms to what you do to it (usually).

Some before and after pictures.

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This one is a pain. I may have to cut it out and replace the metal. It has a weird crinkle that I cannot get to come out.

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getlost4x4

Expedition Leader
Starting to fabricate the rack that will hold the roof top tent. Its bolt in, so I can remove it should I ever need the trailer for something else. Tomorrow I hope to start the rack.

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