Update
Well I just found this thread again and want to tell you all how it is evolving.
First of all I have to say that progress is a bit slower that wished for, we bought an old house, got married and bought a HJ45 as a daily driver, so time on the Volvo has not been the first priority.
But i got the 1KZ-T in, gearbox and all and the Volvo runs!!!
I got hold of a set of Michelin 11/R16 XZL's for it, and the gearing is as perfect as I had calculated it to be, it runs great!
I have been building a new wiring harness, and damn, that takes some time, but is 85% done, new VDO gauges (oil temp, oil pressure, water temp, tach, speedo, turbo pressure, voltmeter and all..).
Added an electrical servo to the original steering box, made a new parking brake to fit the rear of the transfer and drove it 20Kmsto the new home, everything worked great!!!
Just to let you know...
How are you coming along Bas?