I decide to cure the nose down attitude of the Cactus Red Power Wagon. I hoped the spacer would cure some clearance problems after installing 1/2” longer control arms too. I decided to use the new Daystar 1” coil spacer. I purchased mine from 8lugtruckgear.com, and got great service. Here’s the info on the spacers:
http://www.8lugtruckgear.com/Suspens...-4WD-p423.html
After reading the supplied instructions from Daystar, I started by jacking and supporting the truck on jack stands. After removing the tires, they were used as safety spacers under the frame. Remove the ABS and brake lines from the axle, followed by the sway bar links. This is also the time to disconnect the lower end of the track bar to allow the axle to not bind. Jack the axle up to remove the upper shock nut and mounts. Lower the axle and remove the lower shock bolts, remove the shocks, shock towers and coils. Remove the stock coil isolator. The coils are side specific according to the Daystar instructions, so keep them separated. I had some binding on the passenger side control arms that required coil compressors to reinstall the coils with the new spacers. I could have disconnected the drag link to alleviate the binding, but decided the compressors were easier. Reinstall all items removed in the reverse order – jacking the axle from side to side will be required to get the track bar and sway bar installed. Re-check all fasteners, install tires, torque lug nuts to 140 Ft/Lbs. If you have a place to do so, check clearances. Get an alignment ASAP – I had an appointment for the afternoon of the install already scheduled.
Problems encountered during install:
Due to some clearance issues with the longer arms, I had to use coil compressors to remove and install the passenger side coil. Since I had them out, I used them for both sides to make the install easier. Stock arms may not have this issue. I’ve been in contact with DT Pro Fab for a solution, be it a longer track bar or changing the design of the upper links.
The sway bar link uses an odd ball hex wrench. I ended up grinding an 8MM down to fit the socket. Ended up about 9/32 across the flats. I don't have a 9/32 in any set I own...
Problems solved by the spacer:
http://www.dodgetalk.com/forums/showthread.php?t=270898 has the details of the problems encountered after installing the new control arms. The new spacers have solved the contact problem with the front bumper! There is no contact with the bumper after install by a paper-thin margin. I didn't think the spacers would solve this, but they did.
Full photos of the install at:
http://www.dodgetalk.com/forums/showthread.php?t=272378
Thanks for looking!
Mark