3.8L timing belt change (gen 3)

BEG

Adventurer
Can I just not bother with the front cam seals If they aren't leaking?

You can, but since you basically have to do another timing belt job just to get to the seals, it makes the most sense to do them while they're accessible.
 

nckwltn

Explorer
do them now... it isn't difficult... I use a flat blade screwdriver to puncture the seal and then start pulling at it with pliers and whatever else I can use. The seal can go into the head, there isn't back stop on it... so be careful that you don't push it in too far.... My driver's side went in too far... thankfully I was able to fish it out without having to pull the valve covers.

to set it in place, sometimes a piece of PVC pipe will be the right diameter to give you something to top on to drive the seal into place.
 

The Viper

Adventurer
do them now... it isn't difficult... I use a flat blade screwdriver to puncture the seal and then start pulling at it with pliers and whatever else I can use. The seal can go into the head, there isn't back stop on it... so be careful that you don't push it in too far.... My driver's side went in too far... thankfully I was able to fish it out without having to pull the valve covers.

to set it in place, sometimes a piece of PVC pipe will be the right diameter to give you something to top on to drive the seal into place.

honestly im just gonna skip it unless i have to (leaks), my worry would be putting it back in, if there is nothing stopping it from going all the way back how do you know how far to push it in

does anyone know what the crankshaft spacer is for and if its needed, the service manual shows it being used

also can anyone link me to a crankshaft pulley holder tool that works with this engine, depending on the cost it might be easier just to buy one rather then fabricate one
 

nckwltn

Explorer
honestly im just gonna skip it unless i have to (leaks), my worry would be putting it back in, if there is nothing stopping it from going all the way back how do you know how far to push it in

I just put it a tad beyond flush with the surrounding surface. I skipped it on our '03 when I did the timing belt in November last year.... had to do the timing again to replace those seals in May. Would have saved myself hours of work by taking care of it when I had front of the engine off :)
 

BEG

Adventurer
honestly im just gonna skip it unless i have to (leaks), my worry would be putting it back in, if there is nothing stopping it from going all the way back how do you know how far to push it in
The manual might give you a dimension, but just a bit past the surface of the head is good. Just take a look at where the old seal sits before you take it out. Honestly, it's more important that the seal sit evenly than how deep it goes. The PVC pipe idea is a good one. Just take the new seal with you to the hardware store and find a pipe that matches its diameter. If you want to get really fancy, find a pipe that slips over the first pipe that can work as a stop against the head so it won't go in too deep.

does anyone know what the crankshaft spacer is for and if its needed, the service manual shows it being used
A crankshaft spacer is for rotating the crank after the crank pulley has been removed. You just need something to go under the crank pulley bolt to prevent it from bottoming out in the crank. You can use any combination of nuts/spacers/bushings etc that fit.

also can anyone link me to a crankshaft pulley holder tool that works with this engine, depending on the cost it might be easier just to buy one rather then fabricate one

This one should probably work. It's cheaper than the Mitsu specific tools and it's the same idea as the DIY tool in a slicker package: http://www.amazon.com/OTC-4754-Universal-Pulley-Holder/dp/B000Q8GVPY
 

The Viper

Adventurer
thanks BEG, i went ahead and ordered that tool from the link you provided, i know alot of you guys fabricate your own, but this is more convenient for me, rather then worrying about going to home depot, getting the metal, drilling and cuting.

Quick question for you guys...is the timing belt change near identical on the 3.5L SOHC vs the 3.8l? There are zero videos of timing belt change on the 3.8l but there seem to be a few for the 3.5l SOHC
 

nckwltn

Explorer
thanks BEG, i went ahead and ordered that tool from the link you provided, i know alot of you guys fabricate your own, but this is more convenient for me, rather then worrying about going to home depot, getting the metal, drilling and cuting.

Quick question for you guys...is the timing belt change near identical on the 3.5L SOHC vs the 3.8l? There are zero videos of timing belt change on the 3.8l but there seem to be a few for the 3.5l SOHC
Almost exactly the same. You don't have to unbolt the ac compressor, which is a huge time savings.
 

The Viper

Adventurer
while doing my serpentine belt i noticed that my crank pulley bolt (the head of it) is spray pained yellow. I wonder what this indicates, did they come painted yellow from the factory or does it indicate the timing belt has been changed and a new bolt put in???
 

cacattack

Observer
Not sure what yellow would indicate. My factory "dumbell style" looking bolt had no yellow on it. My new replacement crank bolt has some redish stuff on it. It looks almost like red loctite possibly... I replaced my old style crank bolt this evening.

One thing i wanted to mention to you when getting stuff together to do the timing belt service, is to go ahead and replace the oil pressure sending sensor since you'll have the alternator off and the sensor sits below it. Good time to go ahead and replace it while there.
 

The Viper

Adventurer
how do you guys route the new belt?

ive heard of the technique of marking the cam timing marks on the old belt and transferring the marks to the new belt, does that work?
 

nckwltn

Explorer
I'm sure that would work... but better to line up the cams on the marks and then put the belt on.....feels like there has been a few threads on timing belt recently... do a bit of a search and I'm sure you'll find some tips.

FOllow the FSM and you'll be ok


I found that I turn the crank shaft 1/2 to a full tooth counter clock wise, when you have it all together, the crank will turn and the timing mark will line up really good and tension will be on the belt. If you put the crank on the timing mark and try to put the belt on, I've had trouble keeping the marks lined up when the belt goes under tension.
 

BOPOH

Explorer
binder clips or zip ties will help tremendously, set one cam and secure belt then do the next one and secure it again. After both cams are in time the rest is easy(er)
 
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BEG

Adventurer
how do you guys route the new belt?

ive heard of the technique of marking the cam timing marks on the old belt and transferring the marks to the new belt, does that work?

You can mark the belts and transfer the marks, but there's a potential for miscounting teeth, not accounting for belt stretch etc. Plus, your timing might be off and you'd never know it (mine was off by a couple teeth the first time I did it). Setting it to TDC lessens the chances for error. Use the binder clips on the cams and don't be afraid to turn the gears individually a degree or two in the opposite direction to get ahead of the teeth on the belt as you thread it on.
 

nckwltn

Explorer
Use the binder clips on the cams and don't be afraid to turn the gears individually a degree or two in the opposite direction to get ahead of the teeth on the belt as you thread it on.



the cam on the passenger side will spring clockwise or counter clockwise from the timing mark.... just be ready for it it quickly rotate.
 

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