My Camping Trailer Project

Dirtco

Adventurer
After selling the Chief last year (build thread here: http://www.expeditionportal.com/forum/showthread.php?t=29345), I thought several times about building a new trailer. The main reason I sold the Chief is because I did not have a place to keep it and storage fees are very expensive around here. I also felt that the trailer was under built for where I wanted to go, it was also a little heavy, wide and time consuming to set up.

While at a visit to my Parents house they reminded me of a bunch of old parts I had in the backyard. They wanted everything gone so they could do some landscaping and remodeling. Most of it was just trash, then there was the frame (or what was left of it) of my first Toyota. It had been setting there for close to eight years and I never got around to cutting it up and recycling it. I spend some time looking at it, figuring out the best way to cut it and throw it away… then I thought “I can build a trailer out of this!” I know the idea sounds ridiculous, and I’m sure it is, but the more I thought about it the more it made sense. So I loaded it up and brought it to the shop.

The idea behind this build is to use what I have and spend as little as possible, while building a nice little camping trailer. I will have to spend some money on it but I am going to try to budget it as much as possible.

So here we go! This is how it looked when I got it to the shop; dirt, weeds, spiders and some surface rust. I pulled the exhaust off and threw it away; the tires are for rollers until I get something else.

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Dirtco

Adventurer
The first step was to clean it up and get rid of the crap that I didn't need. I tore the wiring and brake lines out, then I pulled the gas tank and started the process of getting rid of all the dirt, weeds and spiders.

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Dirtco

Adventurer
First I chopped the the front of the frame off, then the rear. This will give me a good starting point.

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Then I removed the stock rear crossmember, I tack welded some steel to hold the frame in place.

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Dirtco

Adventurer
I know this looks like a heavy / large platform to start with but it really is not. This how I moved it around, without much effort.

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Dirtco

Adventurer
Now for the real work! First up was the rear bumper, it's 2x4 rectangle tubing and I added a 2" reciever. I also added some 1/4" gussets for extra strength.

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Dirtco

Adventurer
Next up was the front of the frame, this is where things get a little tricky. The Toyota frame is not square, so I had to add shims to keep everything tight and level. I also added some plug welds for extra strength.

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Dirtco

Adventurer
I used the stock bed mounts for the trailer box, I had to drill them out a bit (Maybe 3/4"?) but I was able to use 4Runner body mounts.

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Dirtco

Adventurer
I don't know how this worked out, but out of two sticks of steel this is all that was left. I didn't plan it but it worked perfect!

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ex m38a1er

Adventurer
Great work.
But i think that the tongue(the way it is connected to the frame) is weak comparing to the HD frame...Just my 0.2$
 

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