CEL P0431: bad Precat on 01 Sport. Options? Fool ECM & gut? Drawbacks?

redraif

The uphill battle begins
2001 Sport 3.0L Auto 4x4... 240,000 stock OEM cats

Ok remember that I'm still new to this rig and the world of Mitsubishis...so if this is a stupid question I'm sorry! :)

What lead us to this point....

We already replaced the 02s twice on this beast. The first time was because the Previous Owner drove around for lord knows how long with codes for the EGR and O2s. The second time was due to the P0431 code and the tech finding irractic info on the scan tool for both O2s. So we opted for a second set of o2s. This helped for 150 miles & then the P0431 was back. The guess its because the PO did most of the damage to the cat by driving on bad o2s before we got it. So bad cat was the final verdict. Obviously once the cat is bad its only a matter of time before it plugs and either breaks up and dumps into the downstream cat and muffler or causes nasty backpressure and hurts the motor. So it has to be fixed sooner rather then later.

Good thing the precats are sold as "bolt in" individually. I refuse to do a weld in. Bolt on only! I read that using a budget bolt in will not last long (less platinum). So its top of the line aftermarket or OEM. Well OEM is ridiculous price wise. So I start looking at aftermarket.... well one guy on another forum mentions that the aftermarket units use crimp bends versus the factory mandrel bends... I'm not trying to restrict things further. So then I'm leaning back to factory... Then I start thinking... if the Drivers went out due to PO neglect isn't the passenger side soon to follow.... Then I will really be dropping some $. As it is we don't really have the spare cash to be dumping more into this after everything else we have had to do since November.

So I factor in what I'm planning for the truck in the next little bit. I plan to add a CAI for its minimal gains and add a flowmaster & shorten the exit pipe to infront of the tire... Yes for the ever so "slight" performance gain, but mostly for a better sound and to reduce the size compared to that MASSIVE factory one. Well replacing the bad cat will pretty much eat the budget I had to do the upgrades. So with that in mind my Dark side pipes in... just delete the precat dummy. Use the cash instead on the new exhaust. All the other cars in the family have a cat delete for performance. We have the x pipe on the Mustang GT (with mil eliminators), A straight pipe bolt in on the 87 firebird and Fiero... Why waste the $ on new precats.

So if I listen to my dark side and remove the factory monitored precat, what about the CEL light you ask. Well folks trick the ECM with a doubled up spark plug non-fouler. Pulls the rear most post cat o2 out of the exhaust stream enough to fool the ECM into thinking the exhaust is just fine. You don't mess with the front o2 as it suposedly talks to the ECm about what the engine is actually doing. They say the rear most "after cat" o2 basically monitors the cat's cleaning of the exhaust. So with that said, in theory, I could fix the CEL issue and eliminate the precats by adding non foulers to the "after cat" o2s. Then I could take the money I "would have" spent on the cat and have a shop make a bolt on "catless" off road version with O2 bungs and add the Flowmaster. Yes I shop is not supposed to disable emissions equipment. If I tell them to basically design it so everything is a bolt on like factory. I can save all my factory parts intact to take off and on at will. So with the bird, the story was to have the straight pipe to put on when "drag racing". With the Sport, I will tell them I want to be able to take off the cats when off roading so I don't crack a cat on some rut or rock while playing. Chances are it would end up cheaper. Then I could always go back to factory (new precat) "if" I want to sell it. Plus it would give me time to save up for the precat.

So now its time for you wise folks who have been there done that to tell me if its a good idea or stupid. I don't know much about the temperment of the Mistubishi's when fooling with Emissions equipment.
Is there any harm to come from doing this?
Will it tank my gas mileage, or make the truck run crappy?
Will it help with performance or just stay the same?

As always thanks you guys!
 

vanatee2000

Observer
i would say this: dont be worried about buying the cheap after market pre cats due to issues of longevity...I could see this being a concern if you had 100k miles on your montero but you have 240k..my guess is the cheap pre cat will outlast the vehicle at this point
 

earljuic3

Adventurer
I have this same issue and am not quite sure what to do. I was looking at the Australian made headers you can buy as they are about half what a new y pipe OEM setup costs (gen 3 montero). Not sure what implications this might have for integrity / longevity / emissions...if anyone could weigh in on this as well it would be appreciated!
 

Jay Ayala

Explorer
Red, you have been putting a lot of work into your rig lately. I'm assuming you intent to keep it for a long time. If that's the case and if I were in your shoes, I would replace with OEM. I think it would be more beneficial than any performance modifications in the long run.

However, if the intention is more of an off-roading toy that you plan on modifying in other ways, then I encourage you to move ahead with your planned modifications. I wonder how significant those planned mods would be anyway. Additionally, I'm curious as to the effects of tricking the ECM. I'm really paranoid about that kind of thing because I don't know squat about it, but it sounds like you know what you are doing.


Sent from my iPad using Tapatalk
 

redraif

The uphill battle begins
i would say this: dont be worried about buying the cheap after market pre cats due to issues of longevity...I could see this being a concern if you had 100k miles on your montero but you have 240k..my guess is the cheap pre cat will outlast the vehicle at this point

Here is why I'm concerned. ... the delsol has to have a new cat yearly to pass emissions due to the crap quality of aftermarket ones. Fortunatly it's a non monitors system. I plan to get a new bolt on cat and install it. Go pass emissions and put it's test pipe back on. I just don't want to walk that line with 3 cats on the sport I have to keep an eye on. That will get expensive quick. Then factor in crimp bends choking the exhaust too. Yipes

I'm pretty sure the feds need to get off the consumers tail about altering emission equipment and make the retails put of a quality product that will last like factory without the factory bend over price. I'm sorry but we are advanced enough that they can make a quality unit at a reasonable $.

As far as it being 240000 miles. We got it in 2011 with 225000. So the miles are not racking up quick. So far it does not burn oil and the engine seems to run fine. The tranny is a new used one with 60000 miles. So if the motor holds.... he might be around a while. Fresh timing belt, water pump, plugs and wires, ac.... all 4 common oil leaks repaired.... hoping we are on the side of good for some miles now.... I plan to try synthetic and see how it goes

Red, you have been putting a lot of work into your rig lately. I'm assuming you intent to keep it for a long time. If that's the case and if I were in your shoes, I would replace with OEM. I think it would be more beneficial than any performance modifications in the long run.

However, if the intention is more of an off-roading toy that you plan on modifying in other ways, then I encourage you to move ahead with your planned modifications. I wonder how significant those planned mods would be anyway. Additionally, I'm curious as to the effects of tricking the ECM. I'm really paranoid about that kind of thing because I don't know squat about it, but it sounds like you know what you are doing.


Sent from my iPad using Tapatalk

This beast hits inbetween. Cars in our family tend to stay. I'm 40 and I still have my first car I got when I was 15. But said cars never stay stock lol! The only stock car is the 03 civic daily driver. But i drive 26 miles one way, in stop and go traffic, into the city. The roads tend to have fun nasties that ruin lowered cars. So the civic will stay at stock height. Once it's suspension wears out.... it will probably get a moderate drop. Just to look a bit less like a 4x4. That's more so how it goes... if it wears out then it gets the modified or upgraded replacement.

So the Montero will mostly be the big toy. Does the weekend grand child visiting duty and hauling of big things that won't fit in a car. If I get it nice enough maybe an occasional cruise in. In the event of snow or ice... it will pull driving duty. And if I get brave... maybe some off road fun. Once in a blue moon it might get called into daily driving if the civic or delsol are down.
 
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redraif

The uphill battle begins
So we have been saving for the new cat after replacing the o2 on that side did not help.

Light was on a bit before
239652
Light turns off @
240312

How often does this happen? What could have caused it to be on and go back off?

Is my precat ok?
 

redraif

The uphill battle begins
I was told they can't sell them out of the junkyards. Definately worth a shot if they will sell it. Will have to check into that if the light comes back. Still no clue why it would go back off after 600 to 1000 miles?
 

earljuic3

Adventurer
@redraif like I said in my earlier post I have this issue as well. I keep a Matco OBDII scanner in the truck and when I get this light I can always clear it and then drive several days before it comes back on. Most of the time it pops up when I have been cruising on the interstate over 50mph.
 

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