High Test Rear FJ Bumper with all the options

Runt

Adventurer
Hello Every One
I finally had it with the range of my FJ. Coupled with the rear door bushings starting to mushroom out I decided it was time to have a new rear bumper with tire carrier. Ohhhh wait a minute....there are few options out there....none of which I truly liked. So I went to a couple fabrication company's all of which really liked my idea and one of them committed to build it and not charge me for the complete cost if they could have my Cruiser the extra time for testing and to create jigs for production. I thought that was fair so we agreed. I'm in no way affiliated with the company that makes these bumpers. So myself and this very talented fabricator Jay and one of the owners of Accurate Gauge Ltd. Here in Prince George, B.C., Canada started collaboratively working on a new rear FJ bumper with these points in mind:

• Had to create functionality through options such as fuel can carriers, high lift mount as well as axe & shovel mounts.
• Block as little of the back window as possible
• Be able to carry a tire up to 38” tall
• Must incorporate built in back up lights
• Could not block factory license plate location
• Single operation to open
• Had to increase departure angle over stock
• Had to have additional tow points
• Must look good and lines somewhat match popular front bumper designs out there already
• Must keep factory features like back up sensors and OEM receiver hitch
• Must be direct bolt on application

So here are some pix:
DSCN06121.jpg

FJ_Rear3.jpg

DSCN06071.jpg

DSCN0601.jpg


So the swing out itself is attached by to the bumper by a solid piece of chromoly and is boxed in snug against the frame and on the inside of the bumper its reinforced with a spider web type gusseting. It uses the whole corner to support it and it is very beefy. Even with two full 25 L fuel cans axe, shovel and high lift this swing out does not sag. The bushing is this crazy hard as glass plastic stuff....they say it is used for bushings on industrial forklifts that are used in lumber yards....requires no service. Pretty cool design. The swing out can be held open by a pin that drops in place.
DSCN0602.jpg


Since the swing out is one piece and we wanted only one latch to bother with the swing out sits on a little nub on a piece of black plastic.
DSCN0604.jpg


All in all I think it turned out pretty good. I'm very happy with it and absolutely no problems....not a squeak or rattle. The rear window still opens with all the gear loaded on and I sure noticed a difference in the cornering getting the high lift, axe & shovel off of the roof rack. Like I said I'm not affiliated with the company so if you want to know more you would have to contact them. However I could answer the odd question about the set up if you are wondering about some thing.
 

RU55ELL

Explorer
Man that bumper is sweet! It's good to see you putting as much of your cargo on it as possible instead of making yourself more top heavy.
 

Runt

Adventurer
Man that bumper is sweet! It's good to see you putting as much of your cargo on it as possible instead of making yourself more top heavy.

Thanks.....it sure makes a huge difference on the handeling. I was not found of carrying those fuel cans on the roof rack.
 

Runt

Adventurer
It turned out "pretty good"? That bumper is awesome. very nice looking fab work.

What I meant by “pretty good” is that there are always things you see you could tweak after it's built.....really minor....stuff like adding a rear removable/cradle style winch quick connect and me not knowing how to make a flush trailer plug work with the bumper overall design due to the rear cross member is right behind the skin of the bumper. All in all, the bumper is perfect and Accurate built exactly what I envisioned. Hope that clears it up....I did sound ungrateful....sorry. ....they did a awesome job.
 
Last edited:

tmac

Adventurer
Nice bumper. Almost makes me want a swing out. I like the fact that the pivot point is part of the bumper. I helped with an install of a swing out from an unnamed MFG using the stock bumper. Three days later it was done:Wow1: This looks much better and simpler with the bumper/swing out as one unit.

One question - Did you think about a gas piston to help control the swingout
when opening? I would think with the tire and two full gas cans it would get
heavy. Really only a problem if you were on a slope I would think.

Nice job and well thought out.
 

Bill Beers

Explorer
Great looking bumper! Can you show us some shots of the underside/inside to see how it's mounted?

Thanks,

Bill
 

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