How Long Should A WInch Line Be?

madizell

Explorer
Can't tell from the photos whether you included an internal sleeve under the weld zone (tube on tube), or whether the drum extension is simply butt welded. I would be concerned about flex in the drum under load due to the increase in length of unsupported drum, and might consider using brace bars from body to drum support end to resist twisting moment. I believe Gigglepin uses something on this line.
 

ntsqd

Heretic Car Camper
I'll second Madizell's comments. The bending stress the longer drum will see is quite large. It's the span rather than the line tension that makes more strength in the drum a requirement.
 

madizell

Explorer
It isn't impossible to bend or kink a standard 8274 drum, all while pulling within the limits of the 8274. Doubling the length of the drum without also increasing its resistance to bending suggests to me that the extended drum won't last long. I would be inclined to sleeve the inside of the drum.
 

Bongo Boy

Observer
Dumb question here, but how do you typically connect an extension to the main winch line? I am assuming here that the hook portion of a typical sling hook will not pass through a typical thimble.

I'm thinking a coupling link such as this:

CouplingLink.jpg


Is that typical?
 

Beowulf

Expedition Leader
I would use a 3/4" shackle. Pin through the extension eye and bow in the hook of the winch line.
 

ntsqd

Heretic Car Camper
I'm leaning towards no hook at all. Seems like most of the time a shackle is used there anyway, why not just delete an excess piece of equipment? Use a shackle there exclusively.
 

Beowulf

Expedition Leader
You could do that in one of two ways. Either use the Safety Thimble or you could just have a Tube Thimble alone on the end. I always have my Hook through the shackle on the clevis mount, why not just have the Tube Thimble on that shackle instead.
 

michaelgroves

Explorer
ntsqd said:
I'm leaning towards no hook at all. Seems like most of the time a shackle is used there anyway, why not just delete an excess piece of equipment? Use a shackle there exclusively.

:iagree:
 

Bongo Boy

Observer
I always assumed shackles were a last resort or something or they were quite an 'unknown' (regardless of their ratings).

If a shackle sees a load like shown below, isn't that a bit spooky? Do you take any steps to ensure this doesn't happen or is it simply a non-issue?

ShackleLoad.jpg
 
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ntsqd

Heretic Car Camper
The engineering behind a shackle of quality would have taken that sort of loading into consideration.

I would not use that particular shackle as the cross pin has no shoulder, which in a loading such as your diagram it will really want to have. I realize that you're probably just using that picture for illustration, but I thought that I'd point out at least one seemingly insignificant feature that is actually very important.

The coupling link that you posted a pic of above, I've only seen that used to couple two chains together, not two cables. I'm not sure that it matters, but it might.
 

Bongo Boy

Observer
I guess it's not a big deal, anyway. On each of my bumper-mounted shackles I use two thin spacers, one on each side of the shackle bracket, made of PVC tubing. This was just to allow me to tighten the shackle down onto the bracket to keep them from slapping against the bumper. But similar metal spacers could be thrown on the pin in use if I'm still that paranoid. They would then ensure a straight or 'pure' shear pull on the pin.

Maybe another option to address any chance of putting a load on the pin threads is to use a straight D shackle instead of the anchor shackle style.

I like the coupler but I've not used one and I suppose that, at least on some of the better ones, the pin is itself held in with two steel pins, like the pin on the Gunnebo sling hook. This would make quick deployment impossible--my chances of losing a retaining pin are 100%.
 

ntsqd

Heretic Car Camper
Strikes me that if you wanted to use that coupler that the pin could be replaced with a "PIP" pin.
GHP-5_ImageC.jpg
 

Bongo Boy

Observer
Yes. It looks like there's a slight variation in these couplers and how the pins are retained. Apparently our nautically-minded friends use and refer to a hammerlock fitting...the forged components look about identical, but the pin is retained by a steel, split sleeve that sits on the pin at its midpoint--you hold the sleeve in place then drive the pin through all 3 parts. Crosby makes 'em under the tradename Lok-a-Loy, as does Columbus McKinnon. Apparently real popular in commercial fishing, etc. About $25 to $40 USD each in 3/8" to 1/2" sizes. Nice stuff. A guy on eBay has new 5/8" units for sale at $15 each...sure wish I needed a few that size!
 
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98dango

Expedition Leader
here is what i run

8274 great winch
150 feet of cabel

100 feet of extention cable

2 20 foot straps

3 15 foot chains

3 15 foot 2" sampson line strech tug line gerat for rig to rig extraction

i have about a varried amount of hooks and attaching abilitys
 

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