I was not able to to get the tie rods done yesterday and ran out of shop time. I did manage to get the lower ball joint and the suspension installed in about 6 hours total having all the tools I could need at hand. It was a lot of work for one person and my suspension was rusty and every bolt put up a fight. Using a ratchet strap and floor jack on the rears was the best method. The ratchet strap helped pull the control arm forward to get it back into place. Some special tools I used were very large (long) 22mm wrenches, big breaker bars, 1/2" impact, and large pry bars to get things lined up.
I drove it home without getting an alignment because I am not done with the tie rods and also wanted the springs to settle a little. The roads I drive on are equivalent to those that would be found in 3rd world countries and the ride was much improved over my blown out stock suspension. I will wait to make more comments on the handling etc until it is all wrapped up and I put some miles on it.
My biggest complaint is the labeling and "instructions" for installing the rear springs that are labeled N/S and D/S for near side and driver side. Here are the instructions that came with the springs:
Please note that springs marked N/S are fitted to the
Near Side (Passengers Side), and springs marked D/S are
fitted to the Drivers Side. Variations to this can occur
between left and right hand drive vehicles, or vehicles with
modified weight distribution. If vehicle leans down to
the N/S after installation, consider swapping coils to the
other side of vehicle.
So being sold as springs for a Pajero and from Australia (RHD) I took a wild guess and put the N/S spring on the left side and the D/S spring on the right side. Why in the heck they didn't label them left and right is beyond me. Their instructions don't really say which way is correct and to simply switch the springs if it is not level, well this is not exactly a 5-minute job on the Montero like it is on other vehicles. Low and behold it sits much higher on the right than the left. So I guess I need to switch the rear springs which makes no sense as the spare, and gas tank are on the right side. I would think that I would want the heavier spring on that side. The only thing I can think of is that they are properly labeled for LHD vehicles but there is no way to know for sure given their poor labeling method. I am a little concerned if I swap springs that it's going to lean in the opposite direction and would hate to have to swap them for a third time.