Motorcycle / Storage / Reloading Trailer Rebuild

Rbertalotto

Explorer
This isn't quite an expedition trailer project....But I guess it depends on one definition of "Expedition"....

I shoot a sport call "Cowboy Action Shooting".....Grown folks dress up in 1800 period correct clothing and using 1800 firearms or reproductions compete in timed matches for speed and accuracy. There are matches all over the country and this fall I'm heading south with all my stuff and my Truck Camper and going to attend as many matches on the weekends and a few big regional shoots. In this sport you use a heck of a lot of ammunition and reloading your own ammunition is simply the best way to keep expenses in check.

I have a 6 X 10 motorcycle trailer that has been all over the country and Canada. Hauling bikes, moving kids, buying machine tools. It's on its second set of hubs it has so many miles on it.

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Before I bought a pickup truck and a truck camper, it was my moto-camper. I had it set up with heat, a bed a fan and a place to store the MC.

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The interior was really beat up and it had no insulation which made it very cold in the cooler months and an oven in the summer.

First order of business was to strip out all the interior 1/8" paneling

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With that done I bought foil faced, 3/4" rigid Styrofoam insulation Lowes and started installing it.

This was extremely easy as this trailer has vertical U Shaped braces that the rigid foam was cut to size, scored, and then snapped into place..Easy!

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The front rounded corners were a bit more of a challenge, but using an old boat-building method to bend wood, it worked out great....

Lots of scores and then bend to shape...

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The insulation phase is done! Except for the ceiling which will be tackled later...

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More to follow
 

Rbertalotto

Explorer
Next order of business was to sheath the interior with 1/4" Maple Veneer plywood...

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This was simply cut to shape and hang using self tapping sheet metal screws

I next built a bench out of 2X4 lumber and 1/2" maple veneer plywood with a particle board top.

Sorry I didn't take any pictures during construction. I was moving quite fast.

Two storage cabinets on each side and a desk area to work on firearms and to reload ammunition:

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I was going to build a cabinet for the top, but decided to simply build a shelf that will use a bungy net to keep items in place while traveling....But this might change and I might add a cabinet front and doors...We'll see..

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I'll update this web site as I move forward with more storage options and the installation of the electronics and the window type AC unit...

www.rvbprecision.com

Stay tuned!
 
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Rbertalotto

Explorer
Although there is Cargo-Track running down both sides of the floor, I wanted more places to lask stuff down so I added bunch of "D"-Rings down the side...

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The front corners were a real bear to sheath in plywood so I used the aluminum that was originally used. Doesn't look too bad.

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www.rvbprecision.com
 
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Rbertalotto

Explorer
Today I built a little bump out cabinet for the AC to DC power converter. This is a unit I removed from my truck camper and replaced it with a more modern version. But it will be fine for this application.

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I also installed a couple of 12V receptacles and a 12V DC meter.

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Finished the maple plywood on the opposite side and added more "D" rings

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All the AC power receptacles are GFI, just to be safe

Next will be the installation of the solar panel to keep the battery charged and a locker for the battery.

Below the power center I plan on building a cabinet for bottles and cans.....Powder, cleaning supplies, bullets, etc

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Rbertalotto

Explorer
The battery will be replaced with a much larger Group 27 deep cycle battery in a proper battery bracket. This is only temporary to keep the alarm active.

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This morning I got up early, before the heat arrives and hooked up the solar system

Mounted a monitor panel I had from an older project.

13.4 volts from the panel in the shade at 8am
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0.2 amps
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The solar controller is just hanging from a wire until I permanently mount it
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Next phase is to insulate the ceiling and install a headliner

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Not sure how I'm going to handle these curved sections......Maybe simple sheet aluminum flashing like I used for the front corners...

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Rbertalotto

Explorer
No, I now have a Pick-Up truck camper to sleep and live in. The trailer will be to haul a bike or two and to do repairs, and reload ammo for shooting sports.

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