Off Road Mods: The What, Who's, and How Do's?

Mikayla

New member
I'm not new to exploring the world on unexpected adventures. I am new to off roading. :safari-rig:

I bought an '02 Nissan Xterra in the last few months that's destined to be my off road companion. It's both a daily driver and an off road vehicle. I intend to keep it until my future kids are so crammed back there that they force me to buy a Land Cruiser. :D Win-win situation.

X.jpg
Here she is. Patches, peeling paint, and all. She's a lot prettier & updated under the hood imo.

My question is, what are the most important modifications I can make to my Xterra (or any off-and-on road vehicle)? I want to:

Increase
  • Fuel / engine efficiency
  • Horsepower
  • Safety
  • Space (Roof racks, trunk drawers, overhead space, neat little storage spaces all over)
  • The integrity of the vehicle (Make parts stronger, longer lasting, more efficient)
Decrease
  • Future headaches from increased strain on engine or wear on parts
  • Costs (DIY is best, when possible)

This is an enormous open ended question, but what do you guys think is the most important mods for an off-and-on road vehicle? What companies are reputable? What projects can be done yourself with a bit of sweat and know-how? Post pictures of your own projects, and give me some ideas to shamelessly copy you. :cool:
 

Co-opski

Expedition Leader
Realistically for off-roading. You just good tires a tow strap a recovery vehicle and the ability to get body damage without going nuts. Everything else is your personal taste.

Everyone off-roads different; some like Baja pre-runners, or rock crawling, mud, USFS roads, living out of your rig boondocking, or hauling your toys to the trail head. In Alaska much like the outside Lower48 my truck is set up for long pavement hwy drives (min 5 hours for almost everything) and forest roads, trail heads. I could never do a true Alaska off-road trail with my rig as they are built for 35"+ tires and lockers, ATVs, Argos and moose buggies.
 

Co-opski

Expedition Leader
View attachment 312982

My question is, what are the most important modifications I can make to my Xterra (or any off-and-on road vehicle)? I want to:

Increase
  • Fuel / engine efficiency
  • Horsepower
  • Safety
  • Space (Roof racks, trunk drawers, overhead space, neat little storage spaces all over)
  • The integrity of the vehicle (Make parts stronger, longer lasting, more efficient)
Decrease
  • Future headaches from increased strain on engine or wear on parts
  • Costs (DIY is best, when possible)
With the WD22 (xterra) and the VG33e 3.3L: adding fuel efficiency and adding HP is difficult. I've tried air intakes, exhaust, skinny and tall high PSI HD tires all to get this over 104K miles http://www.fuelly.com/car/nissan/frontier/2000/d22/47370
You also have to realize adding; safety (like bull bars/winch) and storage (boxes/racks) you are just adding weight and decreasing fuel efficiency.

For the integrity of the vehicle (Make parts stronger, longer lasting, more efficient) look into the steering components. Check my thread on what works and what doesn't.
For preventing future headaches from increased strain on engine or wear on parts use NGK plugs (it is a Nissan thing) regular oil changes: engine, transfer case, and drain and refill your ATF frequently (never flush or real need for a filter). Always get your timing belt at 100k miles (I'm on TB #3) and may as well get your water pump and tensioner also. I use Gates belts and quality bearings.

Other than that these Nissans are like old tractors they just keep running if treated well. I'm knocking on 300k miles OG engine and tranny.
 

Patrollife

Explorer
If I were to do my mods all over again, this is the order in which I would do them...

1. Suspension Lift Kit
2. Lockers
3. Tires
4. Front Bumper
5. Winch
 

outback97

Adventurer
If I were to do my mods all over again, this is the order in which I would do them...

1. Suspension Lift Kit
2. Lockers
3. Tires
4. Front Bumper
5. Winch

No armor (skid plates, sliders)? I see that as the most common first thing to go for if you're wanting to take something off road. I'm just curious why it was not mentioned, not disputing your answer, as you have lots more experience than I do! I realize this will not help fuel economy but I don't think there's much the OP can do on that front.
 

Patrollife

Explorer
Those would be my top five. The next 5 mods would be:

6. Snorkel
7. Roof Rack
8. Rear Bar
9. Rock Rails/Side bars (just put these on my Patrol today, in fact)
10. Lights

The skid plates are important, but I don't do much rock crawling. Too high risk for me, with rolling your rig and all. I have the skids on my FJ and will probably put them on my GQ, but honestly, I don't bang much with the Patrol. It has great articulation and control with super strong OEM axles. Every once a while my steering bars get bent, but that's an easy fix.

Experience is relative. I just wheel/overland with a bunch of guys that know more than me .... Learn by doing, that's all.


Sent from my iPhone using Tapatalk
 

Patrollife

Explorer
Whatever you do, have fun. I'm sure some of the other members will have a different list for you. Disagreement is a healthy thing. Gives you better ideas.


Sent from my iPhone using Tapatalk
 

dennismc

Observer
Off road mods

As the owner of a 2001 for the past 11 years I can give you my experience and ideas. I bought it initially to go mountain biking and was driving a Vw Karman Ghia and thought this would get me further off the beaten track. I was on a road trip 2 months later through Anza Borrego and then up to Joshua tree and finally cutting through Death Valley. I was so amazed I planned to go back to death Valley that fall but after the flash floods in August of 2004 couldn't get to many areas. 2 trips later I finally got into Butte Valley and did Lippincott and wanted to see more. Totally stock except for Bilsteins and an exhaust and K&N intake at this time but no problems, just go slow and easy and turn around if unsure. The next trip leaving Saline Valley the stock running board brackets fractured from the washboard roads so that was the first thing replaced. Next up was a set of skid plates because after going up Goler and down Mengle and then doing the South, Middle park, Pleasant canyon loop hit the under side a few too many time on rock and put a small hole in the muffler. Thought maybe a little lift would help so replaced the tires with 31/10.5/15 and did a PML, which is longer shackles and a torsion bar twist. Remained this way for a year or so and a couple more visits to Death Valley, just can't stay away. At this time came across a body lift kit on one of the Xterra forums and then things started changing rapidly. Did the 2" body lift and put on 33/10.5/15 BFG mud terrains. Was thinking of beefing up the steering and suspension to deal with the added weight and bulk of the tires when someone on one of forums mentioned SLR was still producing products and had a phone number. Well 2 months later took the truck down to La and he did steering, differential drop and front suspension along with SAW torsion bars. Replaced the Bilsteins with longer travel 5100's shortly after that. During the months leading up to this someone had stolen the Yakima basket off the roof so with the insurance money and a little extra I replaced it with a full length roof rack from Baja rack. Very nice rack. A few months later the forums came through again, someone ordered a rear bumper from Shrockworks and then got rid of the truck before it was delivered, made him an offer and was soon the proud new owner. So now I had skids, sliders and rear bumper all from Shrockworks so needed to complete this with their front one along with a Warn winch, a pair of Lightforce lights. The lights were great but really showed me that the stock headlights were pretty bad, I was spoiled after running euro H4 80/100 lights in my Ghia so I looked into HID conversions, I know these are frowned upon by many of the forum members so I looked around at the various options and found Black Flame Custom in NY who built a set of projector HID with clear lenses, expensive but worth every penny. I've worked as a parts guy in Audi, Porsche and Vw dealers for the last 41 years so I've seen some nice lights and these are very nice, flat cutoff, non glare, just work like they should. Earlier this year I put on Nissan manual locking hubs after having a problem with the auto lockers last year after Expo when I went up to Moab. Put in a Lokka locking front differential also which worked great last month in Death Valley, climbed up Steele pass and did Echo canyon with ease. Sorry to be so long winded, this is turning into more of a build thread but it's what I've found I needed to do what I do with my truck, you may not go into areas that need all this, has to be your decision, but I've never broken anything or been stranded other than when my Optima red top decided it was done being a battery. 3 days in a very boring obscure canyon in the Funeral range of Death Valley. Now replaced by a yellow top and a National Luna Power pack with an Odessey battery and a Zero gravity jump starter, hopefully no more battery issues. The Luna powers my ARB fridge and can jump start me as needed. The Baja rack works great, far more usable than the stock bars and Yakima basket and it supports my Eezi-Awn tent with room in front of the tent for other things. The rear bumper I had modified to also carry 2 gas cans and a shovel and either a Hi-lift or Pullpal. Ask yourself where are you going to go and what do you want to do with your truck. Start with good tires, maybe good shocks because the stocks ones are pretty lame and some recovery gear. You've got a good vehicle as a base.
 

Jack Stilts

Subaru Ambassador
Just to add on to what the general consensus is:

To each his own!

Depends on what you want your usage to be. Rock crawling needs armor. "Soft-roading" needs some decent tires. Camping needs a tent!


  • I've had great experience with RLC bumpers out of Louisville, KY. He's an honest, easy-going guy who is great to work with.
  • Same with DepHep cargo racks out of Indiana.
  • Calmini has great products but are very difficult (if not impossible) to work with. Almost any part you can possibly imagine is available on the AC Customizers website, out of FL.
  • As far as the vehicle itself, make sure the timing belt and water pump have been replaced if you're near (or over) 100K miles.
  • If you plan to take it off-road, the simplest and cheapest piece-of-mind is an idler arm brace. They are available from AC, Total Chaos, and Calmini.
  • The cheapest and easiest "lift" is a mild suspension lift called the "poor man's lift," or PML. You crank the torsion bars and replace the shackles with ones a bit larger for 2" ~ of suspension lift.
  • For heavy off-roading, you might want to look into the Total Chaos steering system, which replaces the centerlink, idler arm, pitman arm, and tie rod assemblies with some pretty beefy parts.
  • The stock roof rack and crossbars can hold a rooftop tent with no problem, but to increase the cargo capacity, check out the Gobi replacement racks.

There is a ton of technical information on all of these subjects on XterraNation, and very helpful people on both that site and this site if you get stuck / need help / have any questions.

Most importantly, have fun with it! Make it yours.
 

Secretsponge

New member
I would start with a decent CB setup, a few well rated straps (not kinetic) and a farm/high lift jack...It's alright to offroad mild trails in a factory vehicle, but you have to be able to unstuck a stuck rig, or call for help if your stuck...After the first time winching yourself out with the jack and straps, you'll want to get a winch, or drive more carefully.
 

DanF.

Adventurer
The wall of text was messing with my brain. I broke it up into digestible sections. Great info; thanks for sharing.

As the owner of a 2001 for the past 11 years I can give you my experience and ideas. I bought it initially to go mountain biking and was driving a Vw Karman Ghia and thought this would get me further off the beaten track. I was on a road trip 2 months later through Anza Borrego and then up to Joshua tree and finally cutting through Death Valley. I was so amazed I planned to go back to death Valley that fall but after the flash floods in August of 2004 couldn't get to many areas. 2 trips later I finally got into Butte Valley and did Lippincott and wanted to see more. Totally stock except for Bilsteins and an exhaust and K&N intake at this time but no problems, just go slow and easy and turn around if unsure. The next trip leaving Saline Valley the stock running board brackets fractured from the washboard roads so that was the first thing replaced.

Next up was a set of skid plates because after going up Goler and down Mengle and then doing the South, Middle park, Pleasant canyon loop hit the under side a few too many time on rock and put a small hole in the muffler. Thought maybe a little lift would help so replaced the tires with 31/10.5/15 and did a PML, which is longer shackles and a torsion bar twist. Remained this way for a year or so and a couple more visits to Death Valley, just can't stay away.

At this time came across a body lift kit on one of the Xterra forums and then things started changing rapidly. Did the 2" body lift and put on 33/10.5/15 BFG mud terrains. Was thinking of beefing up the steering and suspension to deal with the added weight and bulk of the tires when someone on one of forums mentioned SLR was still producing products and had a phone number. Well 2 months later took the truck down to LA and he did steering, differential drop and front suspension along with SAW torsion bars. Replaced the Bilsteins with longer travel 5100's shortly after that.
During the months leading up to this someone had stolen the Yakima basket off the roof so with the insurance money and a little extra I replaced it with a full length roof rack from Baja rack. Very nice rack.

A few months later the forums came through again, someone ordered a rear bumper from Shrockworks and then got rid of the truck before it was delivered, made him an offer and was soon the proud new owner. So now I had skids, sliders and rear bumper all from Shrockworks so needed to complete this with their front one along with a Warn winch, a pair of Lightforce lights.

The lights were great but really showed me that the stock headlights were pretty bad, I was spoiled after running euro H4 80/100 lights in my Ghia so I looked into HID conversions, I know these are frowned upon by many of the forum members so I looked around at the various options and found Black Flame Custom in NY who built a set of projector HID with clear lenses, expensive but worth every penny. I've worked as a parts guy in Audi, Porsche and Vw dealers for the last 41 years so I've seen some nice lights and these are very nice, flat cutoff, non glare, just work like they should.

Earlier this year I put on Nissan manual locking hubs after having a problem with the auto lockers last year after Expo when I went up to Moab. Put in a Lokka locking front differential also which worked great last month in Death Valley, climbed up Steele pass and did Echo canyon with ease.

Sorry to be so long winded, this is turning into more of a build thread but it's what I've found I needed to do what I do with my truck, you may not go into areas that need all this, has to be your decision, but I've never broken anything or been stranded other than when my Optima red top decided it was done being a battery. 3 days in a very boring obscure canyon in the Funeral range of Death Valley. Now replaced by a yellow top and a National Luna Power pack with an Odessey battery and a Zero gravity jump starter, hopefully no more battery issues. The Luna powers my ARB fridge and can jump start me as needed.

The Baja rack works great, far more usable than the stock bars and Yakima basket and it supports my Eezi-Awn tent with room in front of the tent for other things.

The rear bumper I had modified to also carry 2 gas cans and a shovel and either a Hi-lift or Pullpal.

Ask yourself where are you going to go and what do you want to do with your truck. Start with good tires, maybe good shocks because the stocks ones are pretty lame and some recovery gear. You've got a good vehicle as a base.
 

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