Overland Suzuki Grand Vitara 2.0 TurboDiesel 2004

thepinproject

Adventurer
We are a Greek couple travelling around Africa on a Suzuki Grand Vitara 2.0 TD.

So as to prepare the car for such an expedition, we installed new suspensions, new tires, two spare tires, winch, air compressor, snorkel, free wheel hubs, new front differential group and some more.

Kyriakos Athanasiou, a Vitara expert re-builded Zikos and made a number of vehicle amendments, new suspensions installments and run a complete service and maintenance program. Very briefly, we put a Smittybilt XRC 10 Winch with plasma rope (30m), a set of MAD coil springs, a set of KAYABA shock absorbers and a snorkel (DIY by AthanasiouService).

What is more, we changed a bit the front differential way of working to the old Vitara philosophy. We put an old Vitara group of front diff along with a pair of AISIN free wheel hubs in order to control better the 4WD system.

Moreover, we have purchased a heavy duty T-MAX air compressor, a couple of recovery tow straps, four bow shakles, a snatch block and a high-lift jack.

We also fitted our new tyres choosing a BFGoodrich All Terrain set in 235/70 16 instead of 235/60 16 (manufacturer).

As for the stuff arrangement within the car, we built a wooden box with drawers, tiny shelves and plenty of storage space(!) that will keep everything sorted. Everything will be in place just in time. Fuel and water tanks found their place as well as the second spare tyre on the right of the box. The camping table and two aluminium camping chairs fitted on the top while the clothing and cooking stuff will fit in the central drawer. First aid handbags, tools, spares and notebooks will be somewhere in the car. Please advise the photos.

As for our power sufficiency, we builded and installed a small PV system that includes a 80w solar panel, a 85Ah deep-cycle GEL battery, a 10A MPPT solar charger/regulator and a 700watt AC-DC inverter. Notebook, camera batteries and torches will all be connected as we travel!

Finally, we adjusted on the bottom of the front part of the roof tent, two HELLA 75W headlights so as to have better view on our midnight safaris.

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thepinproject

Adventurer
Our new home is fitted above our car. A Maggiolina Airtop host us within national parks, deserts, steppes and in places where bush camping is allowed. About food preparation, we make use of all our camping equipment we own the last 20 years (gas appliances, pots, pans, cutlery etc). Also, the portable refrigerator indel B TB42 keeps the water cool! Finally, we have purchased the special water filter Katadyn Combi so as to have always clean water safe for drinking.

We also make use of a Mio Moov 560 & a Garmin GPSMAP 60CSx along with the GPS Tracks4Africa and Michelin maps (741,745,746). Our progress is monitored through the SpotSatellite GPS Messenger.


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thepinproject

Adventurer
DIY PV set on the top of the Suzuki

Below, there are some pics on how we fitted the solar panel on the top of our Suzuki GV.

Our DIY PV set comprises of a 80 watt solar panel, a 700 watt inverter (12-220v), a 10A battery regulator and a 85Ah deep-charge GEL battery.

As soon as we find a sunny place, we simply unscrew the solar and connect the red and black cables between the battery regulator and the solar panel. So simple!!

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Christian P.

Expedition Leader
Staff member
that is a great vehicle choice. I have been toying with the idea of getting a Rav4 diesel.

what mpg are-you getting with it?
 

thepinproject

Adventurer
It normally gives a 7,5-7,8/100 lt/km.

But, Zikos weights app. 2.300 kg and last time we counted was 9,5-9,8/100 lt/km.

Not bad at all!
 

haven

Expedition Leader
For the folks in USA, 9.5 liters per kilometer is approximately 25 mpg (USA gallons). Pretty amazing for a small vehicle with full overland kit.
 

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