86cj
Explorer
A tailgate shelf was one of the first things I made for my LJ. It get's used almost as much as the tailgate handle.....
A favorite use is when loading the cooler at the gas pumps, it keeps fumbling to a minimum.
I used stainless for my shelf and was lucky to have my buddy who welds for a living, say "let me TIG it at work" and it will be sweet.. I put a lip around the edge so things won't roll off when unlevel and used square tube to space the shelf out a little when closed, so air can get to the tailgate vents.
I used a simple stud and wingnut to hold shelf up and a piece of chain with an anti-rattle cover to hold the weight. I had planned to make a cool latch and folding supports to hold the weight, but this seems to work OK. I can open the shelf quickly by spinning the wingnut off with one finger, (I keep spares) and the chain is not as much in the way as you would think. I am sure I will add side supports to hold the weight but the wingnut on the stud works really well holding shelf closed and rattle free..
On my LJ tailgate the center is easy to access by removing the plastic vent from the outside, it's great for getting to your mounting bolts. The ends will require rivets which I used or nutserts. Look at the ORTT shelf's mounting bolt pattern, I bet it mounts in a couple minutes.
Here are the pic's asked for: