Undercover Tonneau rack?

ETAV8R

Founder of D.E.R.P.
Hey all,

Just came up with an idea and wanted to see if there was some help out here. My previous intentions of buying a bestop supertop for camping use and the cost of the purchase have led me to think of some other ideas.

I already have a undercover tonneau. What I'm picturing is some sort of rack which I could put the tonneau on top of while parked and camping. Then I could hang a mosquito net from the tonneau and have something to keep out the bugs. The rack should be able to be broken down and stowed for travel under the tonneau. My truck is an 09 Tacoma.

Anybody have any suggestions?
 

Casper

Adventurer
Holy Cow, I just saw that. :Wow1:

Cool idea, but Not worth that much.

Josh
&
Porthos
:smiley_drive:
 

Finatic Angler

Adventurer
It is an awesome idea.

I have a full size Chevy and am struggling with a way to do a RTT and still have the bed for storage. This would work great for me except the price. :Wow1:

J
 

mustangwarrior

Adventurer
i had thought of idea once for my 8ft hard cover on my ford, similar to that one with a jack post of some sort on each corner lifting it vertically to the top of the cab and then having some sort of tent material between the cover and the bed, sort of like a pop up camper
 

Haggis

Appalachian Ridgerunner
Here's what I settled on when looking for a rack/tonneau cover combo. While mine was for versitlity for work it might work for you. It's a cut-and paste from my Tundra thread...I'm feeling lazy tonight.:sombrero:


While the cap on the truck is great for camping and ExPo style trips, it can be a pain when you need to haul tall things or want to have full access to throw in firewood, dump in a load of gravel or the like. The Tundra did come with a cheesy snap-on cover but it is an annoyance to use. I also needed a set of racks to throw my ladders, scaffolding boards and canoes on. I have a universal truck rack, one of the contractor styles with the 2" tubes and cab overhang, but it's ungodly heavy and rusts to no end. Plus when I first had it on the Dodge I almost tore it off on a low slung Hemlock branch while on one trail ride. I didn't want to mount it on the Toy.

So the search began for a cover and rack system that met a few criteria...

*It had to be flexible with removable racks and the ability to have a roll up cover that was always accessible.
*It had to be lightweight and easy to handle.
*It shouldn't rust.
*And it shouldn't cost an extra arm or leg to buy.

So after alot of searching and digging around I settled on a Agri-Cover Access Cover and Rack System. This sytem has a bed-top mounted extruded rail which supports the two uprights and has provisions for the cover. The upright stanchions come in two heights, the shorter one for mounting a basket rack or ski and bike racks at bed rail height or the taller more tradition over cab height. I chose the taller ones. The stanchions are powdercoated aluminum, like the rails, and mount on sliding hardware that travel in a channel. The stanchions bottoms rest on the rail and spread the load along the rails.

100_1723a.jpg


Though I wasn't sure of the racks rigidity because of their thinness I have found them to be surprising stiff with little to no flex. Once you strap some ladders or whatever up there everything is really rock solid. The crossrails are rated at 200 lbs each which is more than enough for my needs. And, No, I have absolutely no desire for a RTT so that wasn't a concern. I've been using them pretty heavily the last month and am really happy with this set-up. The stanchions can be set anywhere along the support rails and really easy to move, adjust or take off entirely. Plans for the future call for me to make a couple of brackets for an additionial low mount rack utilizing the yakima bars on my cap and then building a wood and aluminum lower carrying rack for gear. Sort of a marine/boat style rack.

Here's a shot of the system from the rear...

100_1724a.jpg


And an open shot...

100_1725a.jpg


The cover is totaly watertight, even in driving rains the bed stays dry. Something I could not say about the Truxedo roll-up cover on my Ram. So far it's been a good investment and does it's job well.

Here's the company's website where you can dig around a bit. The shorter stanchions put the rails at about 7 inches above the truck rails and you can buy auxiliary stanchions to spread the load if you need it. It's working out real well and I'm very pleased with how it's preforming. Plus the way the rails are made it is really quite for a rack system when you're cruising at highway speed. Hope that helps in some small way at least.
 

ETAV8R

Founder of D.E.R.P.
Haggis that is a cool system. Not sure it would work with my undercover tonneau but I'll have a look at their site to see if it could be worked around. Thanks!
 

ETAV8R

Founder of D.E.R.P.
Apparently ARE made something called a Top Up tonneau which would have worked nicely. Again these are no longer made. Looks like companies come up with these great ideas and then discontinue them.
 

Finatic Angler

Adventurer
Haggis:

Awesome find. Funny I already have an access cover. It is a great cover too! I am going to call them today to see if I can just buy the rail and rack instead of buying the whole system all over.

Also on the site it only shows for the Nissan Frontier.

I wish I could do the same with the thule set up as I like how it raises and lowers but this would work very well.

J
 

ETAV8R

Founder of D.E.R.P.
How about scissor lifts? I found a couple things online but they are either cost prohibitive or out of business. I may have to figure out how to fab one but would rather find someone who makes it.
 

Haggis

Appalachian Ridgerunner
That's to bad they aren't offering my rack/tonneau combo anymore. I really am happy with it. But I've been thinking about how you could do something that might fit your needs and not cost an arm and a leg.

How's this for redneck engineering.

1. Get yourself an older aluminum cap. Heck I've seen guys about giving them away for next to nothing. I'm not sure what model of truck you've got but surely there is something out there that would be a close fit.

2. Strip the cap shell down to the internal framing. That is, pull out the windows, aluminum sheeting and the rear door. Sell the scrap aluminum at the recyclers. Heck you could leave the roof on and make cloth panels that would attach to the uprights if you want to get real fancy llike.

3. At this point you could either just add extentsions into the stake pockets where they would be attached through the pocket holes with bolts or bolt and/or clamp it to the rails. Your cover could stay in place if it's an under rail model and you'd have a light weight frame to mount your covering. It should be strong enough that if you have the room you could mount a hammock from corner to corner to sleep in.

4. If you want it more portable you could cut and then make sleeves for the across bed rails so you could break it down to lay flat for storage.

With a little imagination and some elbow grease it might actually work. :elkgrin:
 

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