Winch Extension Tube Thimble and 3/4" Shaclkes

Beowulf

Expedition Leader
Does anyone know the ID of tube thimbles? I am asking because I want to make sure the 7/8" pin of a 3/4" shackle will fit through the eye.
 

Bongo Boy

Observer
No but it's a great question--of course it's going to depend on the size of the tube thimble. I have 3/8" tube thimbles coming from Viking which should be here shortly...if no one answers by then I'll measure.

While on the topic of tube thimbles, is there any reason they could not be made with an all-enclosed tube rather than the common style that is closed only at each end? I understand feeding line through the thimble would be more challenging, but any other reason not to build them all-enclosed?
 

Beowulf

Expedition Leader
It could be done. It would just be more expensive. To have it done correctly they would need a tiny mandrel that went inside to keep the tube from crimping. But there might be some engineering hurdles with a mandrel that small.
 

Bongo Boy

Observer
I was thinking just a regular tube bender...with reasonable wall-thickness, the tube would retain a circular cross-section at least as round as the line is under load. I'd think it would be quite a bit cheaper to do it that way, actually, and was wondering why the manufacturer goes to the extra expense of removing 1/2 the tube--that's an extra machining operation, unless I'm assuming too much about how they're made.

The idea here is to provide added protection for the end of the line...and added strength for the thimble. I was thinking a quick dip in that plastic stuff used for dipping tool handles, etc., would help keep abrasive debris out of the closed thimble, which might be a concern.
 

Antichrist

Expedition Leader

Beowulf

Expedition Leader
Oddly enough I had found those same two links. However, I did not need them. One of my presents this year was Viking Winch Line with a 3/8" Tube Thimble and Excel hook. I was able to move the hook enough to see if the 7/8" pin would fit.

I am happy to report that YES, the pin does fit. The radius of the 3/8" tube thimble seems to have been bent on a 7/8" radius die. It fits like it was made to accept my shackles perfectly.
 
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Bongo Boy

Observer
Antichrist said:
These might answer your question.
http://www.europroductsinc.com/sections html pages/Sec.G Thimbles/secg_thimbles_pg1.html
http://www.rigginglifting.com/produ...s/Wire-rope-Thimble/Stainless-Tubula-661.html

I imagine different mfg are about the same dimensions for the same size rope.

The advantage of an open one is that you can visually inspect it for any stress damage, the radius is going to be the weakest point.
Sorta the same reason you should never paint wooden tool handles.
That's really hilarious...I was at both sites within the past week looking for the stainless gussetted thimbles. Duh. Thanks for the insight, too, regarding the thimble design. Makes sense, and there had to be a reason.
 

Antichrist

Expedition Leader
Bongo Boy said:
Thanks for the insight, too, regarding the thimble design.
Don't quote me on that. Just a wild guess.
It could also be that by eliminating 1/2 the tube diameter, you don't get as much distortion of the 1/2 that remains, when you bend it. Not as much accordion effect. I really have no idea. ;)
 
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Bongo Boy

Observer
An answer I received from Thor Jonsson at Viking Offroad makes good sense. I'd recently purchased some tube thimbles from winchline.com and asked him why not just make the thimble a continuous, enclosed tube. He told me it would be very difficult to do the splice with such a tube because of how the fid has to be used.

In fact, I can't think of how it could be spliced at all using a fid, if the thimble were not open (like they apparently all are), at least not with the fid as we know them. I have some idea of how it could be done with a two-piece fid, but it's an academic exercise I think and probably a real PITA, especially given I have no way to get that tight a radius in a piece of tubing and no way to bend greater than 180 deg. I think I'll move on to another non-problem to not solve. :)
 
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