Hi Jay and Alice,
It looks like an awesome project. I want to comment on your choice of alucobond for the skin of your camper. I am a sheetmetal worker of 30+ years and have used alucobond quite a bit. In fact I used it extensively on the interior of my custom popup camper on my Toyota. And I am using it on the camper I am building now for my 3/4 ton 4wd Dodge. I would like to detail what I know of the product.
The pluses are:
It is extremely rigid, does not distort like most materials, is moderate in weight, and has an incredible color palate.
The minuses are
and this is why I wrote you)
The material dings easily. The core is fairly soft, and the skin is .030. If you have not done this already, obtain a piece of it, and whack it lightly with a hard object. That is my only complaint of this otherwise awesome material. Either the 3mm or the 4mm would be a good choice. Also I wouldn't go with the metallic colors, they don't touch up well. You probably already know all this, but I know (from being in the middle of a camper myself) that there are so many decisions to make!
Rob
It looks like an awesome project. I want to comment on your choice of alucobond for the skin of your camper. I am a sheetmetal worker of 30+ years and have used alucobond quite a bit. In fact I used it extensively on the interior of my custom popup camper on my Toyota. And I am using it on the camper I am building now for my 3/4 ton 4wd Dodge. I would like to detail what I know of the product.
The pluses are:
It is extremely rigid, does not distort like most materials, is moderate in weight, and has an incredible color palate.
The minuses are
The material dings easily. The core is fairly soft, and the skin is .030. If you have not done this already, obtain a piece of it, and whack it lightly with a hard object. That is my only complaint of this otherwise awesome material. Either the 3mm or the 4mm would be a good choice. Also I wouldn't go with the metallic colors, they don't touch up well. You probably already know all this, but I know (from being in the middle of a camper myself) that there are so many decisions to make!
Rob