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I have a similar rig and I have a REALLY good diesel mechanic. He won't let me do any more to my truck than the Banks intercooler, exhaust (turbo back) and chip flashed to the middle of the road settings. It has a new Ford Heavy Duty reman trans with the Banks Trans Command. I still have stock...

I am mostly done with such a build. 97 F250, crew cab, diesel. I paid $16k for the truck with 100k miles on it. I swapped the ttb Dana 50 for a Dana 60, G2 chromoly axles and G2 hubs. For suspension I put Atlas progressive springs in (love them, super smooth) and Rancho 9000 adjustable shocks. I...