Been slowly going along with my build and buying tools/ parts as i go. Put together this list of stuff that i will be planning to do. Figured id compile a list to help me foucs a bit and keep track of all the info i gather. Im always open and looking for suggestions to save money, build it better or make it easier. Lemme know what you think. Any input appreciated! Thanks
Landcruiser FJ80 Chopped Cab with OM617 Swap to H55F trans and Split T-Case.
1. Roll Cage/ Tube Bender/ Notcher and more
Bender and Notcher https://www.jd2.com/model-32-tube-bender-manual $1500
Chopsaw: https://www.tylertool.com/fein-72905361120-slugger-14-in.-metal-cutting-chop-saw $500
Tubing and metal From Endura Steel(Local)
Helpful Info: https://www.therangerstation.com/tech_library/rollcage.shtml
2. OM617 Install/ Motor Mounts/ Intercooler/ Built Pump
Built Pump: Dieselmekken/Benzforce https://www.benzforce.com/ $1000
Motor Mounts: TBD
Intercooler: TBD
Radiator: TBD
Turbo: Holset HX30. I paid $225 Shipped for a used one.
OM617 engine: Aqquired from a 1983 300D. Purchaed a Complete running Car for $500. Put about 1000 miles and did some maintaince on the engine before removal.
I am hoping for about 225hp which will be plenty for a single cab light weight build.
3. OM617 to H55F Adaptor
4x4 Labs $725
4 Split T-Case and H55F Trans from Cruiser Outfitters and all neccesary linkage
http://www.cruiseroutfitters.com/engineparts.html $6000 ish
Optional Split case gear reduction $2000
5. 37 Inch Tires and beadlocks
Wheels:
https://www.4wheelparts.com/p/rock-monster-d-o-t-beadlock-wheels/6735
Tires: Red label BFG or other brands also known as Stickys
Running 35s on regular wheels till after i drive it with the swap.
6. Steering Gear Box
$750 or $500 with return of a core.
PRE-TAPPED PORTS & PLUGS FOR HYDRAULIC STEERING
Second pick would be west texas for about same price.
Used boxes found on Car-part.com or IH8Mud.com
7. Steering wheel and Adapter
NRG Hub and Adapter w/ quick release
Source a used racing steering wheel.
8. Lights and roof rack
4-6 roof lights Depending on fitment. 2 Front bumper lights. 2 headlights. 2 Rear Lights and Rear Led Strip Brake Lights
Source used if possible.
9. Suspension
run whats on it for now. OME Shocks w/ unknown Coil Springs and unknown conditions.
10. drive shafts
TBD. May need modification.
11. Seats and Harness?
PRP custom designed seats
$800 Each Lol! Might go a different route but they look awesome and have heaters and storage which i will be lacking.
12. Front axle rebuild. check and change rear fluids. new brakes.
Front axle: http://www.cruiseroutfitters.com/lockers.html
rear Axle mostly left alone till driven.
Replace front and rear brake pad/drum inspect it.
13. Hydraulic steering setup
after running and driving.
Looking at about $18,000 all said and finished. I will source used parts but mostly want to run new or rebuilt parts where acceptable.
Landcruiser FJ80 Chopped Cab with OM617 Swap to H55F trans and Split T-Case.
1. Roll Cage/ Tube Bender/ Notcher and more
Bender and Notcher https://www.jd2.com/model-32-tube-bender-manual $1500
Chopsaw: https://www.tylertool.com/fein-72905361120-slugger-14-in.-metal-cutting-chop-saw $500
Tubing and metal From Endura Steel(Local)
Helpful Info: https://www.therangerstation.com/tech_library/rollcage.shtml
2. OM617 Install/ Motor Mounts/ Intercooler/ Built Pump
Built Pump: Dieselmekken/Benzforce https://www.benzforce.com/ $1000
Motor Mounts: TBD
Intercooler: TBD
Radiator: TBD
Turbo: Holset HX30. I paid $225 Shipped for a used one.
OM617 engine: Aqquired from a 1983 300D. Purchaed a Complete running Car for $500. Put about 1000 miles and did some maintaince on the engine before removal.
I am hoping for about 225hp which will be plenty for a single cab light weight build.
3. OM617 to H55F Adaptor
4x4 Labs $725
4 Split T-Case and H55F Trans from Cruiser Outfitters and all neccesary linkage
http://www.cruiseroutfitters.com/engineparts.html $6000 ish
Optional Split case gear reduction $2000
5. 37 Inch Tires and beadlocks
Wheels:
https://www.4wheelparts.com/p/rock-monster-d-o-t-beadlock-wheels/6735
CREEPER LOCK™ 17" Aluminum Beadlock Wheels (6 on 5.5)
Creeper Locks™ 6 on 5.5 What are Creeper Locks? Creeper Locks are Trail-Gear's very own, super strong, heavy duty wheels. These wheels look great and come at an affordable Trail-Gear price! Creeper Locks are 17" X 9" wheels with a backspacing of 3.75" and are made from a solid piece of aluminum...
www.yotamasters.com
Tires: Red label BFG or other brands also known as Stickys
Running 35s on regular wheels till after i drive it with the swap.
6. Steering Gear Box
19721: 1990-1997 Toyota LandCruiser Steering Gear
Part Number: 19721. Part Number Fits: 1990-1997 Toyota LandCruiser. Temporarily out of stock, please contact us for availability. NEW: We now stock a pitman arm for this gear. Along with several other benefits, this also eliminates the need to remove your old pitman arm from your core. If...
redheadsteeringgears.com
PRE-TAPPED PORTS & PLUGS FOR HYDRAULIC STEERING
Second pick would be west texas for about same price.
Used boxes found on Car-part.com or IH8Mud.com
7. Steering wheel and Adapter
NRG Hub and Adapter w/ quick release
Source a used racing steering wheel.
8. Lights and roof rack
4-6 roof lights Depending on fitment. 2 Front bumper lights. 2 headlights. 2 Rear Lights and Rear Led Strip Brake Lights
Source used if possible.
9. Suspension
run whats on it for now. OME Shocks w/ unknown Coil Springs and unknown conditions.
10. drive shafts
TBD. May need modification.
11. Seats and Harness?
PRP custom designed seats
Podium Elite Suspension Race Seat
Built for Off-Road! The NEW Podium Elite Series suspension seat features a redesigned look, added lateral leg support for better containment, a thinner split bottom cushion allowing for left leg support while the right leg is extended, and larger harness openings for easier adjustments. Designed...
www.prpseats.com
$800 Each Lol! Might go a different route but they look awesome and have heaters and storage which i will be lacking.
12. Front axle rebuild. check and change rear fluids. new brakes.
Front axle: http://www.cruiseroutfitters.com/lockers.html
rear Axle mostly left alone till driven.
Replace front and rear brake pad/drum inspect it.
13. Hydraulic steering setup
after running and driving.
Looking at about $18,000 all said and finished. I will source used parts but mostly want to run new or rebuilt parts where acceptable.