Hey bro... first of all, welcome to the site...
Now lets get to answering questions here... I have a 01 Frontier Crew Cab, 4x4, V6 Supercharged... 32's, 3+" suspension lift, and plenty of extra tows...
So....
First off... What year frontier are you looking at??? They are kinda broken into two generations... 98-04 (1st gen) and 05-current (2nd gen)...
My 01 came with a 29.5' tire stock.. The 2nd gens come with the equal sized tire to a 31" to 32" tire stock... So with a newer one, that wouldn't really be considered a larger tire honestly....
Do larger tires/modest lifts seriously affect the gas mileage on these trucks?Well.... Not really... The size of the tire or lift really doesn't change you gas millage, what does change is your odo readings... The lift itself, as far as i've seen doesn't change the gas millage at all.. The only way i could see a lift changing the gas millage would be the fact that if the alignment is no longer within stock specs, you may loose some fuel economy... Now for tires... what effects your millage is the combined weight of the rim/tire... For instance... if your stock rim/tire combo when aired up properly weights 50lbs... thats 200lbs of tire to move while driving... If you go with a larger, and more aggressive tire, the weight could be higher.. So if your going to a set up that is 100lbs per tire/rim... your now moving 400lbs, instead of 200lbs... which means your vehicle works slightly harder to turn them, meaning a slightly higher RPM for the same speed, and a slight change in fuel economy... Now when going to oversized tires, the fuel economy loss can be misleading as your odo reads off... My truck used to get aprox 285 miles on a tank of gas... Now with a 32" tire vs. a 29" tire... I get 255, but because the tire diameter is larger, the truck travels more ground with one turn of the wheel... (for example, if you cut two tires, layed the tread flat on the ground, the 32" tire would travel 3" farther than the 29" tire would with the same wheel turn"... whis ends up being that I only read .9 miles per 1 mile i actually travel... So when my odo reads 255 at fill up, I actually went 283.3 miles.. So essentially the differance in weight is costing me aprox 2 miles per tank... (This info is purely my experience)
Gearing This all depends on the year of the truck, and package.. But i don't have any need to regear at this point...
Would it be worth it to spend the extra money on an '05 to get the coils? At this point in time.. There seems to be far more aftermarket support for the 98-04 trucks... But this is changing everyday, as more and more people are modifying the newer rigs... I can tell you for sure though, the torsion bar thing vs. coils is an ongoing yes/no thing... I constantly hear people with 2nd gen's on forums say they WISH they had torsion bars for the easy adjustment... However plenty with them wish they had coils... I personally am very happy with my suspension set up.. Outside of the limitations that the IFS system has... But am happy enough to not SAS it.... Also, the suspension components on the 1st gens are fairly cheap price wise... so modifying is not hard...
How IFS holds up... That is a conversation that could go on for days.... The factory stearing system on the 1st gens is week for running anything more than a 31-32" tire.... Outside of that, its great... The front ground clearance with IFS is AWESOME compared to the solid axles, but technically there is more to break.. However CV's are not that exspensive, nor are ball joints... And i can honestly say, I wheel the living piiiiiissss out of my truck, and have been VERY happy...
I do have the supercharged model, which gives a little more power, but at the cost of premium fuel... So that is something you would have to weight out yourself... The 2nd gen has more HP, is faster on road, and is roomier inside with the crew cab vs 1st gen crew cab... I have a first gen, and would say first gen all day long.. but all in all, they are both great rigs...
I can honestly say, you will LOVE the frontier....
OH YEA... almost forgot.. Since you wheel, if you go 2nd gen, get the NISMO package which comes with a factory installed locker..... If you go first gen, check the rear diff for the LSD sticker... not all 1st gens where available with a factory LSD, but unless you plan to install the ARB air locker, i strongly suggest the LSD rear end...
let us know what you decide...