Bikersmurf
Expedition Leader
I’ve recently learned that E-Series vans have a major weakness in the door hinge area. It’s not likely to become a problem on a low mileage van... but on my 23 year old Ambo, it is becoming one.
Visual aide...
The doors sheet metal isn’t robust enough to not fatigue over time. In this case, it was pushed past it’s limits when a strong wind gust caught the door and it slipped from my hand. With some careful use of a pry-bar, I’ve straightened the door enough to be able to open and close the door.
My repair plan involves two parts:
1) create and install limiting straps to prevent over extending the door.
2) my good friend Mr Miller is going to help repair the cracks and maybe even make the area stronger.
Visual aide...
The doors sheet metal isn’t robust enough to not fatigue over time. In this case, it was pushed past it’s limits when a strong wind gust caught the door and it slipped from my hand. With some careful use of a pry-bar, I’ve straightened the door enough to be able to open and close the door.
My repair plan involves two parts:
1) create and install limiting straps to prevent over extending the door.
2) my good friend Mr Miller is going to help repair the cracks and maybe even make the area stronger.
