How i fixed my front crossmember

6 months ago i purchased my first land rover, a 2000 discovery II. when i purchased it, it was stock with the exception of a OME 3in lift. I wasn't partially in the market for a land rover and always thought them a money pit (i wasn't far off), until a buddy called me and told me he knew of a friend that needed money same day and was willing to sell his car. So i told they guy i would give him $1,500 for his disco II. i really had no idea the value.
In my head it was a good running car and why not buy it so you have something to drive on the raining days (i ride a motorcycle). I had no intention of putting any money into it. then me and the boys went off-roading, and all the sudden i had to have everything. so i bought used bfg at and hit the trails.
well it wasn't long until i broke something, and that first something was the front driveshaft. So when i put it up on my fathers lift, i noticed that the front drive shaft was resting on the cross member ( by a lot!) i also noticed that on both the shaft and the member that there was a good amount of wear.
I figured i had two options; 1: take it off and forget it, or two, fabricate spacers or hack the middle out. i picked hacking.

i didn't get the idea to take pictures until i had the crossmember removed. so these pictures are of the crossmember hacking and installing.

i first gutted the crossmember and used a scrap piece of angle to help support where i had weakened it, then welded it in place.
IMG00260-20111207-1304.jpg



next i used some more angle for the aft part of the crossmember
IMG00263-20111207-1311.jpg

IMG00266-20111207-1312.jpg


then i used a 90 grinder to touch it up
IMG00264-20111207-1311.jpg


then i sprayed some paint and put it in place.
IMG00273-20111207-1337.jpg


this is the clearance with the suspension fully flexed.
IMG00268-20111207-1327.jpg

IMG00271-20111207-1327.jpg

IMG00275-20111207-1338.jpg

IMG00274-20111207-1337.jpg


it is still closer than i like, but i can live with it.

this is the clearance when on flat ground.
IMG00277-20111207-1344.jpg

IMG00278-20111207-1344.jpg


I am still very new to this and i wouldn't be surprised if someone else has done this same thing on this site, but if no one has enjoy.
p.s. i am suck at off-roading.
 

Howski

Well-known member
Took mine out and there's been no difference at all. You went a little overboard, but hey, can't really hurt you much
 

NGUDE

Observer
great fab skills, i'm sure your truck is better off in the long run with the x-member intact. it's there for a reason right?
 

mongosd2

Adventurer
most have just removed it and have had zero issues, and we are talking about a lot of trucks. It looks like you need more clearance, it's one thing to hang the suspension off a lift, but another when the mass of the truck starts moving the axle and you only have less than a 1/4" of clearance.
 

Roverhound

Adventurer
great fab skills, i'm sure your truck is better off in the long run with the x-member intact. it's there for a reason right?

Yes, it's there to get caught on rocks, dredge up branches and get bent in a "u" shape so when you need to take it off you have to have a torch instead of a wrench.
 

NGUDE

Observer
Yes, it's there to get caught on rocks, dredge up branches and get bent in a "u" shape so when you need to take it off you have to have a torch instead of a wrench.

brilliant. good thing we have a variety of torches to choose from.
 

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