Is the Blue Sea 7605 battery charger/isolator a good base for a simple dual battery system?

fire_strom

Adventurer
I have decided to add a second battery to my 2013 AWD Express. On a recent trip I killed the battery quite dead. I had a 37qt ARB and a MT17 Engel running and had been fine on the trip because I drove every day. Well then I spent 2 nights in one spot and even with some solar (60w and cloudy conditions) the truck was full dead when I tried to start it the second morning. Dead like 5v if I remember right (Engel set as freezer w/o low cut off, oops). Too dead for the solar to notice it when I hooked it up. I ended up tricking the solar by connecting my largish 40ah LiFePO4 battery pack to the truck battery long enough for the solar to wake up. Once it started charging up I d/c'd the LiFePO4 and let the solar do it's thing for an hour or so. I got it to start with the sluggishness of a weak battery on a frozen Minnesota morning (even though it was a warm Idaho day). So here I am, decided to add a house battery (and a bit more solar). I want to be able to charge both batteries from the alternator or both from the solar (I'll end up with 120-160w). I saw this blue sea piece that seemed to do what I need and offers the option to be able to plug in AC to charge. Might come in handy. I carry jumper cables and don't winch so I don't need to have the built in battery combiner. Any reason not to use this? If I am reading correctly it will isolate the batteries when discharging but combine them when charging from either side. I think it is all I need (+ cables, fuses, ferules etc) . Any issues with the charger being "only" 3 step?
https://www.bluesea.com/products/7605/10A_BatteryLink_Charger_[North_America]
They're available for about 160$. Seems like a great start. Am I missing anything?
7605.jpg

Thanks,
-G
 

Rando

Explorer
I have never run across this before - maybe it is a new product?

It seems like a good option for what you are looking for if you want the AC charger, otherwise you could go with the cheaper SI-ACR if you just want to combine batteries for charging. i assume you already have a decent solar charge controller?
 

luthj

Engineer In Residence
I would just get an ACR. Then add an appropriate shore power charger. The ACR will allow both batteries to charge, and you have more charger options.

If you have the space a pair of duracell GC2 batteries are a great value.
 

DaveInDenver

Middle Income Semi-Redneck
Looks like it would be handy by combining a charger and battery isolator. However the thing to watch for is the ACR in it is only rated for 65 amps. It's fine for charging and isolating on the charger but you may have to watch it when you're running on your vehicle's alternator with a fairly deeply discharged battery. You rarely actually get anywhere near full current capacity from an alternator but still 65 A wouldn't be impossible for a sizable alternator. May not be sustained and you might be fine depending on how tolerant the ACR is, but for me I'd prefer to have something a bit larger for margin.
 

vtsoundman

OverAnalyzer
I have decided to add a second battery to my 2013 AWD Express. On a recent trip I killed the battery quite dead. I had a 37qt ARB and a MT17 Engel running and had been fine on the trip because I drove every day. Well then I spent 2 nights in one spot and even with some solar (60w and cloudy conditions) the truck was full dead when I tried to start it the second morning. Dead like 5v if I remember right (Engel set as freezer w/o low cut off, oops). Too dead for the solar to notice it when I hooked it up. I ended up tricking the solar by connecting my largish 40ah LiFePO4 battery pack to the truck battery long enough for the solar to wake up. Once it started charging up I d/c'd the LiFePO4 and let the solar do it's thing for an hour or so. I got it to start with the sluggishness of a weak battery on a frozen Minnesota morning (even though it was a warm Idaho day). So here I am, decided to add a house battery (and a bit more solar). I want to be able to charge both batteries from the alternator or both from the solar (I'll end up with 120-160w). I saw this blue sea piece that seemed to do what I need and offers the option to be able to plug in AC to charge. Might come in handy. I carry jumper cables and don't winch so I don't need to have the built in battery combiner. Any reason not to use this? If I am reading correctly it will isolate the batteries when discharging but combine them when charging from either side. I think it is all I need (+ cables, fuses, ferules etc) . Any issues with the charger being "only" 3 step?
https://www.bluesea.com/products/7605/10A_BatteryLink_Charger_[North_America]
They're available for about 160$. Seems like a great start. Am I missing anything?
7605.jpg

Thanks,
-G

Good thinking on using the lithium pack to get things going...

I'm going to go against the grain here a bit from the above posts. This thing looks like a great deal/idea - however, i believe blue sea does not design/mfr their own power elecronics. This is not necessarily a bad thing if they know what they are doing.

This product looks like a copy of another charger - which I'll be darned if I can find at the moment...and their other chargers looks like copies made by dozens of companies...again, not necessarily a bad thing.

Let's give them the benefit of the doubt since Blue Sea is very well regarded. 10A is a bit light and will take it a while to charge your deeply discharged Aux battery.

Most onboard dual bank charger start at $70ish dollars. An 65A blue sea ACR/$60ish is a bit light depending on your alternator...I've seen 85A flowing into my 100Ah Group 31 Sam's Club Deep Cycle AGM (that I also use as my starting battery) from my Jeep's 165A alternator.

If your truck is going to sit for longish periods with some small loads near an AC source, this is a wonderful idea. If however, you are rarely near an AC source, your dual battery system would be much better served by a DC charger for the Aux battery. The main battery /alternator will fully charge the Aux battery multiple times faster than the alternator alone - I've used both sytle systems in vehicle and marine applications for years - there is no comparison.

In the Jeep, I've been running a CTEK MPPT controller / DC charger for quite a while and it fully recharges the 100ah Aux battery in about half to 3/4 of the time as the stock 165A alternator. (Depends on DoD level of the aux battery).

The CTEK will steer the solar charge current as necess5 - charge the main battery then switch over to the Aux battery.

Ii is limited to 20A from solar (or alternator source.) For an additional sum, a 80-120A(?) module can be added, increasing bulk charging current from the alternator.

Another company, Kisae came out with a 30 & 50A DC charger - it has an integrated MPPT controller and DC charger. It cannot charge the main battery from solar however.

ACRs are good for applications like winching, starting, emergency use, etc where low impedance source / high current/lots of instaneous power are necessary - but with the commodity level pricing/advanced feature set of the DC chargers, the shortcomings of an ACR systems come to light in a hurry.

On the one hand, ACRs are less expensive and more simplistic - if your alternator offers 14.2V or above, your AGM will be treated OK (but far from optimally as AGMs really need 14.5-14.7 or more depending on temp).

Note however, I did not say more reliable - while I've never had a DC charger or ACR system crap out (on its own - neglecting external forces), you'll find anecodotal stories for each system.

Bottom line : if you drive daily on your trips, even a short amount - say an hour or two- a DC charger is awesome and may even replace your need for solar (it did on my Jeep : multiple radios, Dometix CFX 63DZ, laptop, cell hotspot, circulating fans for dog/human at night. I no longer deploy my 50- 300W portable solar on 3 day trips if I drive an hour a day...the a >3hr trip tops up the battery nicely).

The DC chargers are more expensive than this combine ACR/AC charger or just an DIY Blue Sea ACR system, but for my use, a DC charger makes much more sense.
 
Last edited:

fire_strom

Adventurer
Wow all, thanks for the replies. I thought I’d just check back for a second while a work and see if there was anything. I’ve found a wealth of stuff I’ll have to actually take some time to digest it all.
Thanks again, I’ll check back in when I can spend more time thinking about it.
-G
 

fire_strom

Adventurer
I do have Samlex PWM 10a controller that came with my 90 watt (oops, broke one panel and rewired so now) 60 watt portable solar kit. I would add panels to that (up to 160 watt total) and maybe someday upgrade to an MPPT unit.

As for the Blue Sea 7605:
I hadn't thought that 65a would be a bottleneck for power. I was thinking about my BatteryMinder charger that is selectable at 2 a 4a or 8a so 65a sounded like a lot. I guess that would be split between both batteries and maybe the 2/4/8a refers to a float charging stage after the bulk charge or something? I guess I am a bit confused on that part. The AC charger on the Blue Sea 7605 is 10a but if the power is coming from a DC source it lets 65a in? The alternator on the Express is called a 145a. I would hate to not get to used all the potential energy. Any clarification on how the AC 10a charger fits with the 65a rating of the isolator portion of the device?

Thanks again,
-G
 

fire_strom

Adventurer
I appreciate the help guys. I am at the threshold of my electrical understanding. When I look at the manual (thanks for posting it DiDenver) for the 7605 and see the ACR ratings for continuous, continuous AC and intermittent I am not sure I'm tracking. Does it mean it will let in 65a all day as needed and available like from the alternator? It will let in 115a for 5 minutes if needed and available? How does the ACR AC 40a rating fit into the mix?
To cloud it even more here is the bigger brother of 7605:
I hadn't seen this before. Similar unit but more capacity. The 7608 Coming soon...
https://www.bluesea.com/products/7608/20A_BatteryLink_Charger_[North_America]
7608.jpg
 

fire_strom

Adventurer
I think the 7605 (10a version) is out. I was reading the manual and came across this:
• Supports alternators up to 65 Amps •
That's not going to work.
-G
 

LeishaShannon

Adventurer
Alternator output is only half of the equation... Just because it might be rated at "150A" doesnt mean it'll actually produce that. Engine bay heat will reduce the output. You then need to take off all the other loads in the vehicle, and finally you need to consider the battery's ability to take the charge. A 100Ah deep cycle battery will not accept 65A of charge at typical alternator voltage set points for long...
 

luthj

Engineer In Residence
65A will be fine for a 120 alternator in a vehicle. You don't have any big loads, so charging alone will be fine.
 

fire_strom

Adventurer
I ended up getting a Blues Sea 7620:
https://www.bluesea.com/products/7620/ML-ACR_Automatic_Charging_Relay_-_12V_DC_1A

It ticks the main boxes. No built in AC charging and no solar controller like the CTEK but I got it out the door for 153$ so I am content. I have a good BatteryMinder unit so I fine with AC. Should be easy and effective. I also picked up 2 30 watt panels to add to my array. Total of 120 watts (portable) with a Samlex PWM controller (10a). Might up grade to a MMPT some day but good for now. Nabbed a few other odds and end too. I really should do a build thread some day.
Thanks again for everyone's input on this.
-G
 

Forum statistics

Threads
188,641
Messages
2,908,240
Members
230,800
Latest member
Mcoleman
Top