Finally got to a real computer and feel like I can type a bit. So far the cost of this little experiment is pretty minimal, but I will try and document it here.
The wood frame is just your regular B grade wood from the yard. I assume it is aspen or something similar. Low weight and even lower strength. The sides are essentially 2 torsion boxes filled with styrofoam insulation. I think they are over built, but as I consider this my prototype that is ok. I plan to build another once this is complete and the bugs are worked out.
I wanted to build it as a flat pack camper that could be disassembled, but that was abandoned on this first go around as I really needed to work out the dimensions and mounting options. The hardest part of the build so far was working out square on a vehicle that is VERY not square. There are compound angles along every side which challenged my woodworking and geometry skills.
I started by building a reference using the soft top surrounds and windshield as a guide. It is hard to see, but it sits under the camper and provides a level and square base for the camper to sit on. I will get a picture of this up tomorrow. I have been struggling with the top and have not settled on a dormobile style or the Vee opening with the high side in the rear. I really like the dormobile look, but a Vee opening will be easier to build. The camper will be open with folding cots/beds along the top of the roll bars similar to the dormobile beds - at least that it the plan right now. I build a bed area like traditional truck campers, but it was so heavy I abandoned that option. Mounting the camper will be along the hardtop holes in the rear, the middle roll bar and the windshield. I have been toying with the idea or using one of those light bars to provide the mounting over the windshield
So far I have spent about 125 dollars on wood and have another 50 or so for the top. I don't have a lot of tools, but you really do not need much. I will create a documented list of all the tools and costs in another post.
Sorry this post rambles and seems to have little structure. Too many ideas