Need some help diagnosing a motor with low power. 2004 Fuso FG649

aschafer14

New member
So I just purchased this FG649 with the 4D34T and am trying to figure out a low power issue. I know these aren't built for speed but sit feels really sluggish. There is a significant amount of blowby, the oil cap bounces right off with the oil cap test. I hooked up a boost gage and I'm maxing out at 11psi under full load. I did a compression test and leak down test and both seem fine (see results below).

I pulled the injectors and the pop off pressure is low so I'm wondering what some new injectors might do.

I also borescoped the cylinders and everything looked good except for #1 where there was some wear on the cylinder wall and some strange discoloration around one of the valves on cylinder #4.

I tested the pop off valve and it releases at 22-25psi and the wastegate actuator starts to open at about 15psi and fully open at 20psi.

I plan on sending some oil out to get tested but other than that I'm running out of ideas. Any help would be much appreciated. Has anyone replaced injectors and noticed a big improvement?

#1#2#3#4
Compression Single Burst (psi)140 125140140
Compression Constant Cranking (psi)
Spec 370psi, minimum 285psi
342345345350
Leak Down % Lost @80psi8948
Injector Pop Off Pressure (psi)
Spec 3130psi
2900290029502700

IMG_0020.JPGIMG_0032.JPGIMG_0036.JPGIMG_0031.JPG
 

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