New 3RZ-FE engine install 3d Gen 4Runner

99Yota

Observer
I was hoping to get 400k out of my 3rz but unfortunately, I was never able to get it properly tuned after adding a supercharger which resulted in burned exhaust valves in cylinders 1 and 3. Since I already had 300K on the engine, I decided to pull the engine and go about sourcing a replacement.

None of the well known Toyota shops would be able to have an engine ready in time and I always wanted to build an engine so I decided to bite the bullet and assemble one myself starting with a new OEM short block. As my cylinder head was also cracked, I went with a new OEM casting but noted there was a lot of casting flash in the intake and a pronounced 'ridge' in the exhaust bowl which I removed (see pointer).

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I went with LCE stage 1 cams and their stainless valvetrain kit and had it assembled by a local cylinder head shop and installed it with ARP studs. I also updated my ecu to a Haltech Elite 1500 and added a snow performance methanol injection kit for insurance. It runs much better now.

The most time consuming part was making sure I had the right part numbers for the parts which I wanted to replace. That and wanting to paint the valve cover and other miscellaneous parts to keep oxidation at bay.


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The FSM does a pretty good job of explaining how everything goes together but in no way is as good as having someone who has done it before to answer specific question. I figure if anyone else decides to tackle a 3rz engine install (or removal), they could read this post and post a reply or PM. Also, same goes if anyone needs to borrow an oil pressure gauge for their engine break-in or the tool to properly torque the harmonic balancer bolt.

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99Yota

Observer
Do you plan on supercharging the rebuilt engine?

Yes, the new engine was broken in with the supercharger along with larger injectors.

If you have any questions about the various ways I tried to get the engine to run prior to rebuild and standalone ECU, feel free to ask. It's been quite the learning experience!
 

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