on board air

jim65wagon

Well-known member
How does everyone have their compressor wired up for power? Fuse block? Off the battery? Relay of some type? I'm installing a compressor and am curious on the best and/or proper way for the power supply. Thanks
 

91xlt

Adventurer
the best and proper way is without a doubt with a relay and off a fuse box, i added a fuse box in the engine compartment for aux wiring keeps cleaner looking as well as safer. an aux fuse box is not needed just a recomendation for this and future projects. but you should definetely use a relay,and a seperate circuit fused at proper size. just my $.02
 

alia176

Explorer
I'm a newbie here but I'll take a stab at this question.

If you have an electrical compressor, chances are that it'll draw in excess of 20 amps. Usually, the compressor manufacturer recommends a specific wire gauge for their unit. Find the wire gauge and size the fuse appropriately. Use a slow blow fuse so that the inrush current upon startup doesn't blow your fuse. You can also use a circuit breaker that automatically resets itself, similar to a breaker in a house.

As stated earlier, use a good quality relay to power up the air comp. If you use a Hella 30 amp light relay, the contacts may weld themselves close over time. I'm assuming you're using a press switch to turn the a/c on/off based on pressure? This way, you can flip a switch inside the cab and the a/c will just turn on and off as needed. Or you can simply wire it straight to the battery using either a fuse or a proper sized circuit breaker and a toggle switch. In any case, make sure that your wire is the proper size.

Use the wire gauge/fuse size/length of wire from this site: http://www.windsun.com/Hardware/Wire_Table.htm
Go down to the 12vdc wire chart.

For example: for a 30 amp load, you'll need a #10 gauge wire and the max length that it can be run is 6.6'. This length is from the battery to the air comp. If you need to make the run longer, then step up to a #8 gauge wire.

Make sure your connectors, crimps, etc. are good and solid. Don't cheap out at this stage as you'll only reduce the power going to the air comp!

Good luck,

Ali
 

flywgn

Explorer
The Viair® compressor I use is portable...the better to assist others, and I can move it between vehicles.

The compressor for the air bags on the '04F250 is on board and has its own dedicated circuit/relay/fuse.

The latter also has a secondary valve I can use for the truck's tires, but I nearly always use the Viair®.
 

jim65wagon

Well-known member
As a temporary quick install, its wired to the battery, but it is fused along the wiring (came that way) it is switched at the back of the compressor. Its mounted on a steel plate using the bolts for the old airbox(long gone) The battery box (new airbox) is a small enough footprint to allow the compressor to fit right next to it. I tried it out on Sunday at GWNF and aired up all four in 20 minutes, no tank, stopping between tires to switch off-change chuck to another tire-switch on. Not bad.
 

Attachments

  • ac 1.jpg
    ac 1.jpg
    179.6 KB · Views: 580

robert

Expedition Leader
thread hi-jack: Anyone know where can I get a one way switch/valve to put in line to take the pressure off the compressor when it starts up?
 

alia176

Explorer
robert said:
thread hi-jack: Anyone know where can I get a one way switch/valve to put in line to take the pressure off the compressor when it starts up?

I bought mine from McMastercarr but you should be able to find them at most places that carry air comp parts. What you're looking for is an unloader valve in the picture.

Ali
 

Attachments

  • FILTER UNLOADER VALVE.JPG
    FILTER UNLOADER VALVE.JPG
    52.5 KB · Views: 70

Forum statistics

Threads
188,274
Messages
2,904,761
Members
229,805
Latest member
Chonker LMTV
Top