Pulling your hard-side apart, axle twist by axle twist

Mundo4x4Casa

West slope, N. Ser. Nev.
For years I have heard of truck campers being pulled apart by the twisting of the box in the truck bed and the resisting of said twisting by the four tie-downs connecting the box to the bed or frame.
1. This happens when off-road or when the axles flex mightily when you drop a wheel in a large hole or rut.
2. It can also happen if you have the tie downs too tight.
I have actually seen campers that have either pulled one or some of the eye bolts off right thru the frame of the camper. Also, I have personally seen major damage to all four tie-down eye bolt locations on the camper without pulling thru. All specimens were of the wood frame variety.
3. This was exacerbated by not having Lance Camper guides or a pair of wooden spacers (2x4) screwed to the camper frame bottom and filling the void between the camper base and the fender wells. as the camper could slide side to side putting further stress on the tie downs. It is also worse if you do not disconnect one side of your rear anti-sway bar.
DSCN1756.jpg

DSCN1758.jpg

There is a large body of information on how to use a "three-point" system to allow the truck frame to twist but not the camper frame itself. Most of these articles are pointed at a very long flexible frame like on an Izusu truck where you really need a very expensive three point system to survive.
The system on my truck/camper used 4 tie downs; two at the front of the bed/camper box using a turnbuckle arrangement with interior springs that give a little bit when the bed twists, and also angled to help keep the box forward, and two at the rear that have no springs but are tied to the Dodge's bumper and actually angled to pull toward the front, also. The bumper acts as the springs here, flexing when torqued.
The reason I posted this little ditty is that we are going to do the Mojave Road next week and there are a few places that will twist the frames mightily, and , I think put the tie downs to the maximum distension, thus pulling mightily on the eye bolts in my wooden frame. Sounds like disaster to me. So, to counter act these forces, I'm going to loosen the rear tie downs quite a bit before attempting the axle twisting sections. My hope is that the bed can twist underneath the camper and not effect negatively the camper itself. The other thing is that 2/3 or more of the weight of the camper is on or near the front tie downs, hopefully allowing the 1/3 to lift slightly at the corners when the bed flexes. The good news is that I have a short bed so a rather short plane to twist, and a rather stiff Dodge frame which flexes not much. I will report if we get damage. The other two TC's in the expedition have long beds, one small, hard side Lance and one Outfitter.
I'm not a fan of insulation board for flex under an off-road camper, or anything that has any give: too much sway of the camper in the bed. The first year I carried the Lance it was on corrugated plastic bed liner. Not good. It did have accordion-like flex and before the Lance Guides it slid from side to side putting a lot of stress on the tie downs. When I installed the Lance Guides I put them slightly more inboard than per the directions. There is now only about 1/2" clearance on either side, prompting an accurate loading technique. After good advice from folks on the Truck Camper Forum I ditched the bed liner (at least for camper use) and went with a thick rubber mat. Still too much flex. Too spongy. At least the camper slid no more. This still allowed the camper to sway too much for me. And make no mistake here, it was swaying in the bed, not the bed swaying. My final solution was a thin rubber bed mat. No slide; minimal sway. The guides take the stress off the tie downs and delivers it through the guides to the floor of the camper because it won't slide sideways and pull on the tie downs. The camper is in a not-so-tight, side to side keeper or notch.
I have always loosened the tie downs on twisty turf; but all four. That's my point here. What about letting the front of the camper stay put in the bed (2/3's of the weight is here anyway) and allowing the rear of the box to lift on either side, not trying to force the same contour as the bed as it twists. Kind of like a poor man's three-point.
I was trying to get some reaction from those who have broached this twisty problem before.
Lots of twisting here; all tie downs were loosened
DSCN1742.jpg

regards, as always, jefe
 
Last edited:

Overland Hadley

on a journey
Interesting thoughts. What are you using for a thin rubber bed mat? Let us know what you learn on your Mojave Road travels.
 

fisher205

Explorer
I allow the front to flex on my Alaskan by using Happijac spring tensioners through eye hooks. I see a lot more twisting in the front of the camper than at the back. Some people use elevator bolts but I would rather have the eye bolt fail rather than pull out the corner of the camper as I did both here.
IMG_1766.jpg


I also mounted inboard to limit the eccentricity acting on the tiedowns since my camper was not originally designed for external tie downs. The Alaskans were originally bolted into the beds of the pickup and I use the back holes with an old rollerblade wheel to cushion and allow limited flex.
IMG_0517.jpg


The camper is mounted on a spacer so that it can clear the cab. I don't notice very much movement in rough terrain and none on the highway.
I still have managed to staighten out the eye bolts but haven't ripped out the corner of the camper again.
 

Mundo4x4Casa

West slope, N. Ser. Nev.
Mojave Joe,
We did the whole thing (146 miles of it) and there are myriad reports and buttloads of pix and vids on RV.net (the truck camper section)
Did you live in Mojave? I knew a Joe that lived Mojave back in the day.
regards, as always, jeff reynolds
 

mojave joe

Observer
So Jeff,
I've already managed to pull apart one corner of the camper, from having the turnbuckles way too tight. (I haven't gotten off the pavement yet). I bought a set of spring loaded Torquelite turnbuckles so I know now what I'm working with. I have a pair of the cab over struts to install and I will be making up a set of guides for the bed. I've ditched the 3/4" thick rubber pad and I'm looking for a thin replacement. Hopping to get the camper back on the truck this weekend.
I'm planning on moving the camper battery to under the truck bed. I would move the a/c unit off the roof, but I live in the TC for work and I'm not giving up my a/c.


For off road travel, air down, loosen the turnbuckles...(how loose?) disconnect sway bar.. would you disconnect the overhead struts?

..never lived in Mojave, the town. I'm on the western edge of the Mojave desert
 

IdaSHO

IDACAMPER
Most have NO clue as to just how much a pickup chassis flexes.

During the design stages for my custom camper, I knew they flexed a bit. But I didnt know just how much. So I started doing some testing...

My truck is a '96 F250 4x4, with a flatbed

here is a photo showing the truck with the flatbed rigidly mounted, and the truck flexed out.

02.jpg


All that flex was bound to twist a camper into pieces, so during my flatbed rebuild, it was fitted with a 3-point pivot mount.


Same flexing, but bed remains flat.

45.jpg



Unfortunately a regular pickup bed cannot easily be adapted to a pivot mount.

At the very least I would suggest a thick rubber pad between the camper and the bed, and some VERY forgiving tie-downs.
Rigidly mounting a camper to the bed of a pickup will certainly destroy the camper in off road travels.
 

Mundo4x4Casa

West slope, N. Ser. Nev.
Idasho,
What is the style of your pivot system? It looks to me like the pivot bar is on the rear of the truck. Is it so? Yours is a good pictorial representation of what bending forces are between the bed and the truck. Yours is a long bed Ford, the most flexible of all the 90's to 2006 frames on any truck. I am fortunate enough to have lucked onto a short bed Dodge with a rather stiff frame, the lest bendy of the truck frames. Where does the lack of flexy frame manifest itself? In the suspension. With coils in front, the front axle takes up most of the flex. It's the same with 70's CJ's vs. 90's YJ's. The 70's CJ's used the frame and suspension to flex in unison achieving a composite flex. The 90's YJ's had more flex in the suspension and less flex in the frame. This was all by design, as were both our frames. Do you have pix with the TC on? That would tell the tale.
I would like to see more pix of the actual pivot and anchoring points as I'm in the market for a 3 point system.
The Europeans have perfected this and don't want us peons to see how it actually works.
Thanks for your attention to this detail. There are many on here that will gain mightily with your input.
regards, as always, jefe4x4 notice the front wheels vs a v. the cab and TC alignment: I have the front tie downs snug, whereas the rear tiedowns are loose.
 
Last edited:

IdaSHO

IDACAMPER
Two mounts up front, one in the rear.

The camper I currently run, and the one that I am building are both cab-overs, so limiting the amount of movement in the front was important. Too much movement up front and you run the risk of cab-camper contact.

Here are some photos of the flatbed being reworked...

Flatbed was removed and stripped down...

18.jpg


The a the pivot frame was fabricated, and inset into the original bed framework.

29.jpg


31.jpg


32.jpg




Current camper... A retrofitted old Bell

wintertrip05.jpg
 

Forum statistics

Threads
189,675
Messages
2,919,634
Members
232,700
Latest member
bradbarbz
Top