Quick question about the FZJ80 and 6bt

ExpoGeorgia

Observer
Is it possible to swap in a 6bt (12v) Cummins motor and an NV4500 5 speed into a FZJ80 with a 4 inch lift? No body lift is needed correct?
 

redthies

Renaissance Redneck
Check on IH8MUD, but as I understand it, you are correct. If it works out, come do mine next!
 

Mr. Leary

Glamping Excursionaire
The only fitment issue that I know about with a 4" lift is the clearance of the oil pan over the front axle. Several guys have modified their pans to clear the pan with less lift. The engine is 36" tall... thats the issue.
 

ExpoGeorgia

Observer
The only fitment issue that I know about with a 4" lift is the clearance of the oil pan over the front axle. Several guys have modified their pans to clear the pan with less lift. The engine is 36" tall... thats the issue.

Yes I know, I have a 12v waiting to be put into something haha :sombrero: I've been looking at a couple of 4bt and 6bt swaps in these pigs and I'm worried on if there will be enough room for the intercooler along with 2 batteries. Thanks for the help though guys
 

ExpoGeorgia

Observer
Here's a 6bt swap from 'mud
http://forum.ih8mud.com/hardcore-corner/84611-cummins-6bt-install-fzj80.html

There were a bunch of 4bt rigs that were sold over the last year or two. It suggests to me that perhaps people weren't real happy with the 4bt swap. I would try to hunt down some of these guys that did the swap and get an honest opinion before investing the time and money.

Thanks for the reply! From my thoughts the 4bt doesn't offer the power needed to haul an FJ80 loaded with gear as well as noise decible and vibration from this motor. Also the avalibility and cost of 4bt parts compared to the more common 6bt could have a play in someones decision for keeping a Cummins swapped expo vehicle.

I don't have an FJZ80 at the moment (shopping around for a 40th Anniversary model) so I don't know the demensions of the motor compartment, nor the amount of lift needed to clear the oil but I'm hoping that no body lift would be needed because I'm only looking to do 4 inches of suspension lift.
 

ExpoGeorgia

Observer
However I do think the 6bt is a little too heavy for the FJ80's front end and heavy duty shocks would be needed. I'm not bashing the 4bt if anyone takes offense to this thread, I just want to know if I can make use of this motor.
 

sailor

Observer
You can indeed. It is very (excessively) loud, not in a nice way, and shaky. The marine 6BT has a flat pan- I will take pics of our new pair and measure...
 

ExpoGeorgia

Observer
You can indeed. It is very (excessively) loud, not in a nice way, and shaky. The marine 6BT has a flat pan- I will take pics of our new pair and measure...

Thank you for your reply and please get some pictures whenever your are free to do so. If you have some specifics you'd like to discuss offline send me a pm and I will send you my email if needed.
 

Gifu

Observer
the 6BT actually sort fits better than a 4BT, because of the turbo placement. On my 4BT conversion, i cut down a 6BT manifold to move the turbo forward; and thus the engine farther back. I also cut the oil pan. I then was able to get the drivetrain in with zero lift. No kidding. I did end up putting OME heavies on it.
 

Viggen

Just here...
Thanks for the reply! From my thoughts the 4bt doesn't offer the power needed to haul an FJ80 loaded with gear

Well, thats not true. As much as I dont like these swaps, there is more than enough power to pull an 80 around. To say that a loaded 80 is heavier than the step/ bread vans that these motors came out of is dumb. People sell the 4BTs all the time because they arent what they thought they would be. They are loud. They do vibrate more than anything else. They are very heavy requiring a stiff spring rate and they are super tall meaning that you will have to lift 4" to make clearance. I thought about it but after consulting with Proffits (if anyone knows anything about these swaps, its them), I decided a factory diesel was a better option. I would rather a Toyota diesel in a Toyota than a heavy diesel like this one. Quieter, smoother, meant to be there and lighter. I think the only advantage to the Cummins is that you can pick one up for cheaper than a Toyota set up. Thats it though.
 

tyler93

Observer
6BT P7100 pump and the nv 4500. Don't look back, just build it. The p7100 pump 12 valve is still the best diesel on the market, just take note to what all the sled pullers are using for a foundation. From all the reading on mud it seems about 4" will put you right. Good luck.
 

ExpoGeorgia

Observer
Well, thats not true. As much as I dont like these swaps, there is more than enough power to pull an 80 around. To say that a loaded 80 is heavier than the step/ bread vans that these motors came out of is dumb. People sell the 4BTs all the time because they arent what they thought they would be. They are loud. They do vibrate more than anything else. They are very heavy requiring a stiff spring rate and they are super tall meaning that you will have to lift 4" to make clearance. I thought about it but after consulting with Proffits (if anyone knows anything about these swaps, its them), I decided a factory diesel was a better option. I would rather a Toyota diesel in a Toyota than a heavy diesel like this one. Quieter, smoother, meant to be there and lighter. I think the only advantage to the Cummins is that you can pick one up for cheaper than a Toyota set up. Thats it though.
I'd rather have the Toyota diesel installed however you have to look at the avalibility of parts that are both cheap and readily avalible.Plus as I've said I already have a 6bt for a swap. But as I said with the 6bt and 4bt, I know the 4bt can carry the weight of a fully loaded FJ80 with trailer, but how would it do in higher elevations?


6BT P7100 pump and the nv 4500. Don't look back, just build it. The p7100 pump 12 valve is still the best diesel on the market, just take note to what all the sled pullers are using for a foundation. From all the reading on mud it seems about 4" will put you right. Good luck.

I've got a VE pump as the motor came from a stock 1st gen, but I'm thinking of doing a P pump convertion. I don't have much of a need for a powerhorse (I've got the 1st gen for that lol), I'm just looking to get more fuel mileage and reliability.
 

squeezer

Adventurer
I've got a VE pump as the motor came from a stock 1st gen, but I'm thinking of doing a P pump convertion. I don't have much of a need for a powerhorse (I've got the 1st gen for that lol), I'm just looking to get more fuel mileage and reliability.

Do a little bit of research before swapping out a VE pump. The VE's are known to get better millage than the P pump trucks and actually have some performance advantages (variable injection timing) at lower horsepower levels.

It may sound silly to some but a non-intercooled VE pump motor with some careful tuning (good injectors, well matched turbo, 4K RPM governor springs) would be a very very good match for a stock axled 80 series. This would not be an ultimate horsepower configuration but would be extremely driveable for how most people use a cruiser.
 

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