Sunpilot's '07 T4R Build Updates

Sunpilot

Observer
I am building an '07 V-8 T4R for off road exploring. I have a complete build thread on..T4R.org and I didn't want to clog up every board, so I am linking my complete build here...http://www.toyota-4runner.org/4th-gen-t4rs/227470-sunpilots-4runner-official-build-thread.html I will update this thread as I progress.


Since buying my 4R last autumn, I did an upgrade to the suspension...lift, UCA's, etc. I upgraded the wheels and tires. I finished the front bumper,except for wiring the winch. I will doing the wiring after I install the dual battery setup. I finished engine maintenance...did timing belt, water pump, valve cover gaskets, checked valve clearances, cleaned MAF and throttle body, new plugs, fresh oil and coolant. I also replaced both CV axles, one had a torn boot, so I decided to do both of them at the same time, and I replaced the diff seals as well as the seals on the knuckles at the same time.

Now, I'm on to the rear bumper design and fabrication phase.

Here are a few pics on my progress so far.
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After the lift and tires:
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Installed.jpg
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After I finished my front bumper fabrication project:
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Here are a few pics of my rear bumper build progress:
Took off bumper and tow hitch
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Cut off rear frame cross member. I did this because my new design will fit better and be tucked closer to body and higher, giving me more departure angle.
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I will cut off the spare tire carrier and brackets. This will give me space to install some sort of fresh water tank in the place the spare tire used to occupy.
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I have the welds ground down and cleaned the rear of the frame. Now, I can start building a new rear cross member and tow hitch support. This will also be the support for a new bumper, recovery hooks, and the dual swing out system I will create to carry my spare tire and extra fuel cans.
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I have a lot of work to do and I will update this thread after I make some progress. If you would like to follow along more closely, please check my full build thread.
 

rickashay

Explorer
I am building an '07 V-8 T4R for off road exploring. I have a complete build thread on..T4R.org and I didn't want to clog up every board, so I am linking my complete build here...http://www.toyota-4runner.org/4th-gen-t4rs/227470-sunpilots-4runner-official-build-thread.html I will update this thread as I progress.


Since buying my 4R last autumn, I did an upgrade to the suspension...lift, UCA's, etc. I upgraded the wheels and tires. I finished the front bumper,except for wiring the winch. I will doing the wiring after I install the dual battery setup. I finished engine maintenance...did timing belt, water pump, valve cover gaskets, checked valve clearances, cleaned MAF and throttle body, new plugs, fresh oil and coolant. I also replaced both CV axles, one had a torn boot, so I decided to do both of them at the same time, and I replaced the diff seals as well as the seals on the knuckles at the same time.

Now, I'm on to the rear bumper design and fabrication phase.

Been watching your build over on T4R. Very nice setup and I fully respect your desire and ability to build your own bumpers. Super cool! Glad you chopped that rear crossmember for a tighter-looking rear bumper. Excited for progress and your design implementation as I will be eventually going down this route as well. Cheers
 

Sunpilot

Observer
Been watching your build over on T4R. Very nice setup and I fully respect your desire and ability to build your own bumpers. Super cool! Glad you chopped that rear crossmember for a tighter-looking rear bumper. Excited for progress and your design implementation as I will be eventually going down this route as well. Cheers

Thanks! Yep, I'm making it a bit tighter in the back, and lifting the tow hitch. getting some steel in the morning. Still unsure of how to tie the bumper to the body and make the transition look good. Making my own swing out pivots also. I priced them and they are way expensive. I can make two complete pivots for about $40 or so.
 

Sunpilot

Observer
Finished the rear cross member and hitch

I finished fabricating my new rear cross member and tow hitch. Here are a few pics of how it turned out:
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I also cut out the original spare tire carrier under the body. That left me with a nice large area to mount my future water tank
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Now, I'm building the dual swing arm supports and the bumper shell. Hope it all comes together as I planned.
 

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