The Husky Hauler (another ambulance build)

huskyhauler

Adventurer
Well, this is sort of an introduction and a recap of what I've done so far. I've been lurking for a bit seeking answers to specific problems during my build, but figured it was time to start participating.

Introducing "The Husky Hauler," which is designed to be a tailgating basecamp during football season, a weekend toy hauler for the kayaks, motorcycles, and mountain bikes, and extended stay RV during camping season. I did all of the work myself in my driveway except for the paint and decal.

1996 Ford E350 Road Rescue. 7.3L TD, 135k miles.

I don't have a lot of experience with builds (basic knowledge on working on cars and home renovations and whatnot) and my budget was tight so I focused on function, comfort, price point, and reliability. Nearly everything added was second hand (craigslist or Good Will), except for the mattress, water pump, and sink materials to help keep costs down. It helped I got my rig for a screaming good deal from a fire department and it came with a ton of bells and whistles (generator bay with sliding tray and automatic switch, battery charger/tender, new batteries). Let's just say I got it for less than the average Apple Lap Top!

The build sort of progressed organically. I didn't have a step-by-step goal or end game. I knew what features I wanted and tackled them one by one. The design phases for each project largely consisted of me sitting in the ambulance, drinking a few beers, and brainstorming on how I'd make it work. then, during the build phase it largely involved me drinking a few beers and MacGyvering my way through the build. So far it's worked out pretty well.

Random side note: I was able to figure out the combination of the locking cabinet in a matter of minutes by focusing on a combination of the three buttons that were most worn.

Before:
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So Far (there will never be an after, because it will never be completed!):
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What I've done so far:

Couch/bed: I started out with a jack-knife style couch/bed. It was heavy, cumbersome, and took up too much room so I ditched it for a custom slide-out bed. This allows me to fit the two CT90s side by side and stack the two kayaks on the bed.

old jack-knife style:
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new pull-out style:
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Fridge/Freezer: A simple, minifridge with separated freezer.

Sink: Stainless steel bowl installed in a "above counter" style. Gray water is tank in the cabinet directly below the sink. The faucet is an eBay special that's mounted to an old Jagermeister promo tin bottle. Water source is a tank in an outside compartment, fed by a water pump. The lines travel through a narrow outside compartment that once housed the stretcher. This compartment also stores the folding ramps and satellite cable bundle.

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Entertainment: Much of this is for tailgating use. One 42" TV is mounted on a swing arm that sets up nicely in three positions. It can stay mounted in place on an interior wall for viewing while on the couch, it can swing over perpendicularly to be flush with the back of the ambulance for viewing while in bed, or it can swing all the way out the back of the ambulance in front of one of the rear doors for tailgating. Behind the 42incher is a 30 inch TV, which is used while the 42incher is deployed out back, for inside viewing or video games (we only allow NFL Blitz on the N64 at tailgates, or Mario Kart when there's kids at the tailgate). Satellite is provided by a Dish Tailgater. It's awesome. Just toss it on the roof and 10 minutes later you're ready to go. Of course there's a DVD player and a stereo unit.

Outdoor Drink Station: Much of last year's tailgating prep was focused on efficiency of setup and take down. Hence, the blood-mary bar and drink station was born.

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The outside: It came white with a red stripe, so it wasn't too expensive to have the red stripe painted purple. Fast Signs installed the large decal of our tailgating group logo on the side, and I added the the others. I wanted a larger football helmet on the roof of the cab in place of the missing light bar and after scouring the internet and stalking ebay, came across a Buffalo Bills helmet BBQ grill cover. It was $20 after shipping. After sanding, prep, paint, decals, clear coat, and a flasher installed inside it really makes a statement.

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Early Morning Tailgating. Gotta get there bright and early for a long day of parking lot partying.

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All in all this has been a tremendous leap for us and it's worked out incredibly well for us.
 
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patoz

Expedition Leader
That's a nice looking rig, and I would love to see some pictures of your TV mounting system, since I'm thinking of doing something similar myself. You also built the exact same slat bed system I'm planning on using. Very nice!

If you want to see some more tailgating rigs, go to my built thread (in my signature line), page 5, post # 43, and I posted pictures of eight different rigs.

BTW, what state are you in that allows you to ride around with blue lenses on the emergency lights, or did you just paint the red ones blue to match the color scheme?
 

huskyhauler

Adventurer
I'll take some photos of the TV system soon. I have a relatively unique box layout from other ambos I've seen. Photos will make that more clear than words.

The stripe and lights are actually purple, they just appear blue in the photo for some reason. I was initially looking to find clear lenses to spray with a light coat of purple so they would still flash but DAMN are they expensive. The bulbs still flash but the lenses are entirely opaque in purple so the red doesn't shine through.
 

patoz

Expedition Leader
Yes, the lenses are VERY expensive. I've been looking at various ones for over a year now and the best prices seem to be on eBay, if you can find the exact model number you need, and if they have the number of lenses you need.

I look forward to seeing the pictures. Thanks!
 

huskyhauler

Adventurer
The bed was made from cheap 1x2s from Home Depot. Nothing special, just dig through the pile to find the ones with the fewest defects.

The 42" TV was bolted onto a vertical cabinet partition. I back=supported the mounting area with some heavy duty angle iron I had laying around. To lock it in place for transit I use simple bungie cords.

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patoz

Expedition Leader
Nice, I like that!

Since mine will be used for camping only, I don't need the 42" size TV, but the smaller one is just right. I also have a shallow compartment in that same area, so I guess I know where my TV is going now. I had thought about doing something similar, but mounting it up high in the CPR seat area. That presented a whole new set of problems because you would not be able to see it from the couch/bed and the front or back area at the same time.
 

huskyhauler

Adventurer
Nice to see Annother Ambo.

Do you have a way to secure the TVs from bouncing around over the bumps?

The smaller TV is mounted with an oversized, really stiff mount arm so it doesn't move no matter what position it's in. The bigger TV, when folded up, is secured with taunt bungie cords. Two horizontal cords and two vertical cords keep it in place really well. I can take photos tomorrow.
 

huskyhauler

Adventurer
Nice, I like that!

Since mine will be used for camping only, I don't need the 42" size TV, but the smaller one is just right. I also have a shallow compartment in that same area, so I guess I know where my TV is going now. I had thought about doing something similar, but mounting it up high in the CPR seat area. That presented a whole new set of problems because you would not be able to see it from the couch/bed and the front or back area at the same time.

My other thought was to mount the smaller TV (I was thinking three total TVs, but that was overkill even for tailgating) above the pass-through in the front of the box where the fuse panel is. However, an electric football field fit there perfectly so I abandoned those plans. However, it's a good alternative as it's high enough to be viewed from the bed, but it's not a very comfortable viewing angle from the couch.

If you do mount a smaller TV in the same place I mounted my 42 incher, you should mount it on heavy duty hinges so that the entire TV and mounting arm can be folded back into that shallow cabinet out of harms way.
 

huskyhauler

Adventurer
And a few pics of "two wheels bad, but oh so good" rides.

I love these Trail 90s. They're small enough to push/stow/haul around easily, can maintain speed on county roads in high ge, and hit the trails and beach without a problem in low gears.

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patoz

Expedition Leader
If you do mount a smaller TV in the same place I mounted my 42 incher, you should mount it on heavy duty hinges so that the entire TV and mounting arm can be folded back into that shallow cabinet out of harms way.


My thoughts exactly! I would like to mount it like your smaller one is, so that everything will store completely in that shallow compartment and out of the way of any people or loading and unloading gear through the rear doors. Then I could design a foam backed panel that would lock into place using the existing tracks from the Plexiglas doors and sandwich the screen to protect it.

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patoz

Expedition Leader
OK, do you really need that huge snatch rope to get one of those little bikes unstuck? :D
 

huskyhauler

Adventurer
OK, do you really need that huge snatch rope to get one of those little bikes unstuck? :D

Hah! Funny story. That snatch rope was part of my emergency roadside kit in my DD. On a day trip with a buddy, his Trail 90 decided to die about 45 minutes (riding) from the tail head. He had a tow line but left it in his truck, which required me to ride out and back, only to painstakingly pull him out as the trail was a continuous twisty up and down with roots, rocks, and twists and turns.

Since I rarely leave the metropolitan Seattle area in my DD and have full tow coverage, and also not wanting to deal with a stranded bike again, I simply took the snatch line from my DD and wrapped it around my tool box, mostly because I'm cheap and didn't want to buy another one. Besides, you never know when you're going to come across someone else who needs a stronger line or to borrow your tools or gas.

On a separate occasion I happened across a four wheeler who hadn't topped off before leaving. I was able to donate the fuel in my aux tank to his cause and get him home. Ironically, the only reason I keep the aux tank full is to keep it from rusting. It's more for preventative maintenance than need. I've yet to come close to emptying the main tank before returning to base camp.
 

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