Atlas is located right up the road from where I live so I went up and asked them about my application. They said it will be no problem at my expected gross weight of 11,000 to 11,500 lbs. They said the published 11,000 lb figure is conservative as they expect people to race at that weight. I will be driving very slowly so I will not be abusing the drivetrain.
There are multiple reasons I chose the 5500.
1. There is no size difference between a Dodge 1500, 2500, 3500, 4500 and 5500.
2. The suspension components on the 4500/5500 are at least 50% stouter than the 2500/3500. Stop by a dealer and look at the front end components. You will be amazed at the size differences, with the 4500/5500 Dodge has finally built a truck the way it should be built. I own a 2500 and they are known to have weak front suspension. In fact there is a profitable industry built around supplying upgraded Dodge diesel front end suspension components. The front suspension on the 2500/3500 diesel trucks is very inadequate as it is the same as the gas version and cannot handle the extra 500 lbs. Anyone that runs them on rough roads or with large tires has found they wear out very quickly.
3. The frame on a 4500/5500 is many times stonger than a 2500/3500. In fact the 4500/5500 frame is over 50% thicker and a higher grade of steel.
4. The rear differential is a stout Spicer 110 with limited slip. After speaking with rock crawiling buddies they recommend I go with the lowest gearing I can get and the strongest rear axle I can get. The 13,500 lb rated axle should easily handle the super compound low I will have with the Atlas 4 speed transfer case and my 11,000 lb weight.
I agree a full size truck is a large vehicle to go off road. That is exactly why I am trying to figure out what I need to do to maximize its capabilities. I have taken my truck on many trails that some think are only for jeeps. I have usually been OK. The most limiting factor is turning diameter. It is a real pain in the *** to find myself at the end of a narrow trail and no way to turn around. But unless I want 4 wheel steering that is something I will have to deal with.
The tire I am considering is a Continental MPT 81. If I read the technical data correctly it is good for 6779 lbs at 95 psi. My expected axle weights are as follows; front - 5300 lbs, rear - 6000 lbs. So I am easily within that weight rating. In fact I am within the Toyo MT ratings but I doubt the Toyo is as tough as the Continetal.
I really appreciate everyones input as I work on this project.