XJ Diagnosis help

saburai

Explorer
Hi Gang,

We are on the road and ran in to a snag!

Here is the deal: 1999 XJ AX15 127,XXX miles. very well maintained, very good condition. Daily driver, frequent long distance high way driving.

Over the past year or so I've noticed, very infrequently (maybe 5-8 times total for both) two different symptoms.

1) A hard or "false" start. This would happen hot or cold. I turn the key, it seems to have started, but upon releasing the key it dies. Evey one of the 3-4 times this has happened, it started on the second try. I should add that it's starting is normally very quick and crisp, starting with very little effort.

2) Erratic idle and associated lack of throttle response. IIRC, this has only happened on a hot restart (i.e. coming out of a 7/11 to grab a quick snack.) This condition subsided, more or less after reving the engine in neutral. when this happened many months ago, I used a scan tool borrowed from an auto parts store to check codes and it did not throw any.

Yesterday, after going out for breakfast, we left the XJ parked and went for a hike for a few hours. Upon returning, it exhibited the "false start" described above. It did start normally on the second try. I did notice a gasoline smell just before pulling away. We returned to our friends house and parked. After dinner, I decided the we all needed some Ben & Jerry's so I hopped in the XJ and you guessed it, it wouldn't start. Dual AGM batteries plenty of cranking power. I tried 3-4 times waiting 10 minutes between attempts with no luck. I then checked for spark at both the coil and at a plug and also listened for the fuel pump. Pump sounded normal and I did have spark. It was late, so I gave up for the night and we used another car to get the ice cream... This morning, I went out to start checking in the daylight and I thought I'd try it again. It did the false start thing again and almost caught with a normal very short cranking cycle. I was initially thinking crank position sensor, but after searching, it seems that if I have fuel pump activation and spark that this would rule out the CPS. I will check fuel pressure if I can get my hands on a test gauge.

What are the other things that would cause this condition?

What to test and how?

I would add that I'm a experienced mechanic but this is my first Jeep and I've not worked on them before.

Please help me figure this out! We need to be back on the road on Thursday.

Many Thanks...
 

4xdog

Explorer
On my 1988 XJ it was always vacuum/emissions plumbing that did this. Over 23 years and 300,000 miles I've had to replace the vacuum harness twice (once, however, due to some idiots at a Monkey Lube). I don't know the 1999 systems, and they're probably a lot simpler, but that's where I'd start.

Don
 

saburai

Explorer
Thanks Don!

I am reasonably certain that it is not vacuum related. I went through the vacuum harness when I relocated the vacuum reservoir.

I just got back in and after checking a few things out, I decided to give it a crank. After about 10 seconds, it seemed like it would start so I kept cranking and went to WOT it fired up! I let it run for a few minutes and now it's *fixed* Not! I'm stumped! I'm happy it's functioning but in this unknowing condition, I'm not happy about embarking on a multi state trip...
Could it be the fuel filter? some intermittent short? I don't friggin' know and I'm not happy about it...
 

cshontz

Supporting Sponsor
Number 2 is an easy one for me. It's heat-soak. When the engine is turned off after a good bit of driving, the hot intake manifold evaporates the fuel in the fuel-rail. This is noticed during hot restarts, about 10-20 minutes after turning it off.

If you restart the Jeep right away (within 5 minutes), it's usually not that bad. If you restart after 30 minutes or more, it's fine because the fuel in the rail has replenished. It's just a nuisance really.

There wasn't a recall for this issue, but there was a technical-service bulletin about for the later XJ model years. I believe is the solution is nothing more than insulating the injectors. There's a part number number for this fix, but I'd have to Google it.

Hope this info helps! :smiley_drive:
 

saburai

Explorer
Thanks Chris!
Searching has led me to think that somethings to suspect are a failed check valve on the fuel pump and/or a failing CPS. I'm wondering if a failling CPS can allow spark...
 

shogun

Adventurer
My experience is with a Renix, but it may be similar;

Might be a fuel filter, but I have never, ever found a bad/clogged one.

My bet is the fuel pump. The starting issue may be a loss of pressure when shut down, it should hold pressure for next start. Solution is to wait a few secs for the pressure to build before cranking. But that doesnt fix the source of pressure loss.

The running issue is also pump possible. Mine will run 75 on the highway all day, but as soon as it idles it will die. Cant get it restarted until it cools (maybe). If you can get it above idle it will run. So some pump problems exist at idle fuel flow only. I have had slow, progressive failures over a couple months, and sudden, no-warning failures. Some failures would give a start but die when disengaging the starter. Sometimes it would stumble/idle and then die. If you could get it above idle with mad pedal gyrations it would run until you took your foot off the gas.

Thats my bet. If thats your problem, spend extra for a Bosch pump, carry a spare. The dealer cant help. I cut an access hole in the floor for quick access. Pump changes take about 20-30 minutes this way.
 

BigAl

Expedition Leader
I have seen a bad cps do what you describe several times. Check for codes. They start out intermittent then get worse until you have a no start situations. I beleive they do allow spark b/c we started my buddies several times on starter fluid to get it home. Replaced the cps and all was normal
 

saburai

Explorer
Update: Stumped!

Yesterday I bought a fuel pressure test gauge. Pressure is at 48lbs. and it takes 20 minutes to get down to 30lbs. after shut off. Spec is 49lbs. +/- 5lbs. and the manual says it should take at least 5 minutes to drop to 30lbs. so I thin I'm o.k. on the pump and injectors.

I did put a meter across the CPS and it tested fine. However I was lucky enough to have the truck malfunction again! When it did I had the FP gauge hooked up, fuel is fine. I tried going to WOT w/o any effect. Next I unplugged the CPS, cranked it again for a touch and then plugged in the CPS and it kicked right over. I think I'm going out in the AM to buy a sensor...

Replaced CPS this morning and it *seemed* to be the culprit. Drove around all day and it was fine. Got to my Sister's house around 3:30 this afternoon, went to leave 6:45 and it would not start! it has spark and fuel pressure at 48lbs. that takes about 20 minutes to drop to 30lbs. I think I can rule out the pump and injectors. swapped ASD relay too... Borrowed a car and went out for Thai. Got back at 9:00 and gave it a crank, zilch, nada. Did I mention that it has only done this at night? It's likely coincidental, but I thought I'd mention it. What could it be? Are there any other sensors that will cause a no start condition while still giving spark and fuel? Would a scan tool be much help in this situation?
Bright ideas? I'm stumped...
 

StumpXJ

SE Expedition Society
Are you sure its not the ignition switch? Not the lock cylinder, but the actual switch? I had some similar stuff happening and tracked it down to the switch partially engaging when letting off the key into the run position. I have also had (twice now) bad coils that were breaking down, but not completely. They both had cracks in the epoxy area, and would occasionally arc to the engine block. Drove me nuts till I figured it out. Hard to diagnose this stuff over the web....:(
 

flyfishxj

New member
my '00 xj was doing the same thing last year at that time mine had 150,000 on the clock. It would start fine in the morning, but when i would stop and get gas or other short stops when I would start it it would sputter like it was running on less than 6 cylinders. changed plugs and wires and unfortunatly when I was doing this I noticed I had anti freeze on the spark plugs. It was time for a overhaul anyway. I owned this xj since new and only did the usual plugs,wires,brakes. Anyway rebuilt head,new valves,gaskets, new radiator, new water pump, and belt good as new. funny thing is my xj hasn't ran this good in years. Not sayin this is the same problem u have just sayin.
 

saburai

Explorer
Thanks guys! I'll keep you posted. As a funny side note I started a thread on NAXJA and it has taken the normal nose dive...
 

A7XJ

New member
Check your battery voltage as you crank it over. I experienced the same problem in my '00. Your ECM requires (I believe) 9 volts to be albe to think clearly. My jeep would crank and crank but would not start. Every once in a while it would start if I would apply the throttle. Hope this helps.
 

saburai

Explorer
Check your battery voltage as you crank it over. I experienced the same problem in my '00. Your ECM requires (I believe) 9 volts to be albe to think clearly. My jeep would crank and crank but would not start. Every once in a while it would start if I would apply the throttle. Hope this helps.

Thanks for the input! New cables and two strong AGM's plenty of voltage...
 

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