AMP-L-START compatible with Battleborn lithium batteries?

DiploStrat

Expedition Leader
For the relays, these should be fine?: https://www.ebay.com/itm/12V-80A-5-...917435?hash=item4d8309773b:g:dNwAAOSwdC5ceEl5

They don't look like much, but heck of a lot cheaper than the Redarc.

Terrible write ups - I would go for Picker. That is the correct type of relay, however.

I'm planning on using ACC2 switched power for the relay. That way there is no chance in the relay being closed when the starter kicks on.

The starter is not an issue. Remember, the relay is normally closed, it opens when the engine is running.
 

jeegro

Adventurer
You are overthinking again. You want the solar/shore power to raise the voltage of the house battery to the point that it closes the circuit in the SBC. At this time the charge will be shared with the starter battery. (It won't take much, only an amp or three.) If the sun goes down or you unplug the shore charger, the voltage of the house battery will drop. Since you have set the voltage on your SBC to a voltage HIGHER than "full" charge, the SBC will disconnect long before there is any risk to the house battery.

Added benefit - should you put a charger on the starter battery, and its voltage rises above the set point, then the SBC will close and the charge from the starter battery will start to maintain the house battery.

I used an SBC for years and it works perfectly. My only problem was that it disconnects at 15v and my Chevrolet charged at over 15v whenever the weather was cold. That is why:

A: I installed a manual dash switch with tell tale, and,
B: Next time I would simply use a BlueSea ACR.

In your case, you don't care about the 15v limit, but you do want to raise the connect voltage above the lithium resting voltage.

I understand all that, what I don't get is how the battery monitor will count all the amps when all of the batteries are in parallel. Let's say I have 5 amps coming in from solar, enough to parallel link all the batteries, and I have 10 amps of house load. Who (which battery) is supplying that needed 5 amps? Isn't it possible that the 5 amps could come from the starter, flow across the house batt, be counted as negative 5 amps by the battery monitor, and go to the loads? So the SoC monitor thinks 5 amps came out, when in fact it could have only been 2 or 3 supplied by the house batt?

To satisfy my nerdiness, I was also thinking of putting in 3 cheap watt meters: https://www.amazon.com/bayite-6-5-1...ds=100a+shunt&qid=1556122161&s=gateway&sr=8-3

One on the BCDC negative ( to count charge)
One on the Load negative (to count loads)
one on the SBC negative ground (to see what's passing between banks)

As my SoC monitor will only tell me the net charge/discharge.
 

john61ct

Adventurer
This made me think of a potential issue. With the truck off, solar on (SBC on), and drawing loads from house batt... will the starting batteries supply any of the current for house loads?
No, soon as loads are much higher than the solar input, the voltage drops below the Open setpoint.

Put another way, as long as the combiner is Open, the Starter is not getting depleted enough to worry.

But yes there are "diode" actually MOSFET based isolators out there, one-way like DCDCs, that don't drop voltage like the old-school ones. Not cheap though.

Wouldn't this throw off my battery SoC monitor? (Blue sea 1830, shunt)

No, shunt placed properly should be counting all Ah, in both directions.

That isn't what I call a proper SoC gauge, just a simple AH totalizer aka coulomb counter.
 

john61ct

Adventurer
using a second B2B to maintain the starter battery is like using a sledge hammer on ants. Had I seen that Sterling has a 12v>14v BM I would have used that. I can't imagine that you really need a full blown B2B just to maintain a starter battery.
Yes, my bad.

As long as all significant charge sources are hardwired to the House side, it really only takes a low-amp dumb cheap device to keep Starter topped up.

Echo Charger good example, little V drop.

Yes a "batt protect" unit could work too, even the little Samlex DIY UPS units, really a trivial issue.

Ambient temps need to stay below freezing a long time to penetrate to inside big prismatic cells.

And the alt needs protection from a BMS or LVC dumping the load, a $20 lead batt inline will do if not the Starter.

Personally, if space is limited, with pocket jumpstarters available for occasional belt-and-suspenders, I like getting away from "dead lead" dedicated Starter batts completely.

But the design deserves its own thread, this one's already scattered enough.
 

john61ct

Adventurer
Have a look at what the Close setpoint is for the Blue Sea ACRs, I think higher than resting LFP.

If so pick the ampacity you need, done.

The 500A rated ML version is bulletproof, will outlast a dozen trucks, pass it on to your grandkids.

Remote bypass switch for self-jumpstarting from House if needed.
 

jeegro

Adventurer
No, soon as loads are much higher than the solar input, the voltage drops below the Open setpoint.

Put another way, as long as the combiner is Open, the Starter is not getting depleted enough to worry.

But yes there are "diode" actually MOSFET based isolators out there, one-way like DCDCs, that don't drop voltage like the old-school ones. Not cheap though.



No, shunt placed properly should be counting all Ah, in both directions.

That isn't what I call a proper SoC gauge, just a simple AH totalizer aka coulomb counter.

Cool. Got it. I have a proper SoC gauge (Blue sea 1830). Those cheap meters are just to breakdowns of the net charge/discharge that the SoC tells me.


Yes, my bad.

As long as all significant charge sources are hardwired to the House side, it really only takes a low-amp dumb cheap device to keep Starter topped up.

Echo Charger good example, little V drop.

The Xantrex Echo switches on at 13v, so no good for a lithium bank.


You must be joking!

Can't even.

Sorry that's such a level of penny foolish, I had assumed you wanted a robust setup with the other components cited.

Haha, ok. This is pretty much what's available on Amazon/eBay. What's wrong with it? I only need to switch 25 amps max, and in reality it'll just be 1-5 amps.

Have a look at what the Close setpoint is for the Blue Sea ACRs, I think higher than resting LFP.

If so pick the ampacity you need, done.

The 500A rated ML version is bulletproof, will outlast a dozen trucks, pass it on to your grandkids.

Remote bypass switch for self-jumpstarting from House if needed.

I just pulled off and sold my ML-ACR, I think it's an overkill device for only maintaining the starter batt.
 

DiploStrat

Expedition Leader
As noted:

-- If you want a State of Charge meter (and you probably do) you need one that works with lithium. Thereafter, it is easy. The shunt is on the negative terminal of the battery(s) being measured. The meter ignores all other batteries - which is fine, you don't care about your starter battery as the truck will take care of it. So, if the camper battery charges the starter battery, it is just another load, like the refrigerator, etc. But, assuming that you set the voltages on your SBC correctly, this will only happen when the camper battery itself is under charge. Remember, that is why you spent all the change on the SBC.

-- The only reason not to use a TRK-L-CHARGE or the Sterling Battery Maintainer is that we fear that the voltage points are not correct. (I'm not totally convinced that this will be a problem in the real world, but I have not way to test.) But a Magnum SBC will do exactly what you want and you can use a relay to avoid any risk of a feedback loop.

To paraphrase Earthroamer, once you get this mess set up properly, you can forget it. It has been years since I have done anything but cast an eye at the hour count in the morning to see how far down I am (with an all electric camper it is typically 125Ah) and then a check a noon, to see how the recharge is coming, and finally a quick eyeball at 5PM to confirm that I am back at 100% before starting dinner, espresso, etc. I no longer have a stand alone SOC meter, I just use the option built into the Magnum inverter/charger. (My solar controller claims to measure SOC, but, as it lacks a shunt, it is just a voltage SWAG.

My Twisted Sister (tm) system is extreme overkill, mostly driven by the need to charge a 12v camper battery from a 24v truck and to maintain a 24v starter battery from a 12v camper battery. (Or, more precisely, from my 12v solar and shore chargers.) At the time REDARC approached me, I had not seen a voltage reducing B2B. As it turns out, Charlie Sterling has a B2B that takes in 24v and produces 12v and he also sells a battery maintainer that takes in 12v and produces 24v, so I could have done the same thing with Sterling.
 

john61ct

Adventurer
Having an ML already in place that will last forever, and pulling it out because it will standup to higher amps than you currently use?

Setpoint already going to work too, so really?

And yes side discussions do not necessarily apply to the specifics of the OP.

Looking for good relays at a reasonable price myself, lots of junk out there, definitely avoid consumer-level junk though, Digi, Mouser, element14 are all trustworthy.
 

john61ct

Adventurer
My reco coulomb counter for precise bank SoC is Victron BMV-712. Anything without input variables for Peukert coefficient and CEF is for just showing V, A and counting Ah.

Must reset frequently for 100% based off endAmps.

Newer unit may eliminate lots of such pain points is Balmar SG200.

Old Merlin SmartGauge is still the most accurate SoC and user friendly, but lead only.
 

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