FarOutVan: Ford Transit 2016 DIY campervan conversion for MTB & splitboarding

atoine

Observer
Overhead Storage Cabinet

Meanwhile, here is our overhead storage cabinet. We still have to add the final touch on the doors and to hide the electrical harness, but it is functional.

http://faroutride.com/overhead-storage-cabinet/

Overhead-Cabinet-Heading-small.jpeg

Van-Convsersion-Overhead-cabinet-gas-spring-small.jpeg


Cheers!
 

atoine

Observer
Trip Report

We spent a week in the Chic-Chocs. It was the first real test for our winter setup:
http://faroutride.com/chic-chocs-win...december-2016/

Here is the "Van Talk" section:
SOLAR
It is pretty much useless during the short winter days… we got maybe 10-20Ah charge total from solar during the whole week (guesstimate). Even on a sunny day, mid-day, we got almost nothing coming in. We still cleared the solar panels from the snow that fell overnight and this is fairly easy to do with a ladder. This shows the importance of being able to charge while driving. We went with a 30A smart charger; I wish we went with 50A-60A charger (like the Sterling Power Battery-to-Battery charger) to charge faster (shorter drives). Also, we noticed that the smart charger will reduce the charge rate as the SOC is getting closer to 100%; it really take a long time to charge the battery from 80% to 100%.

WEBASTO HEATER
We got nights where the temps went down to -15F (-25C). The Webasto was able to maintain the temperature inside the van. However, it takes a long time (1-2 hours) to raise the temperature from, let’s say, 40F to 65F. On very cold nights, the heater was working on High mode continuously. The 3.7 gasoline engine heat up quite fast on idle; it could be used to raise the temperatures faster.

INSULATION
All the Thinsulate was installed for the trip. The ceiling and one of the wall was finished; the other wall still had the metal exposed. We could feel a HUGE difference between the finished wall VS the other. The finished wall (thinsulate + ez-cool + wood paneling) was not cold to the touch. The unfinished wall was freezing near the floor and was sending us cold draft. This trip gave us confidence about our insulation choice.

TRACTION
No surprise here, the Transit is not an off-road vehicle (we have the Limited Slip). It drives really well on snowy roads, but things get more complicated in ski resort parking lots and such. We found out that a semi-hard-pack snow layer over an ice layer will make the Transit rather useless. We did not get stuck, we went wherever we wanted, but we could feel the limitation of traction. We carried snow chains just in case.
 

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710m

Observer
Nice write up and thanks for the trip update. That's some useful info right there.


Sent from my iPhone using Tapatalk
 

atoine

Observer
Great build and write up! With this attention to detail and website, your liable to get customers.. keep up the great work!...

Customers? It's the first and last van I build, I want my life back!!

Thanks for the invite, you are added to our address book :)
 

atoine

Observer
Wow, we were featured on Go-Van today :eek:

We're so into this project, seeing this with hindsight reminded us the last 8 months just flew by. It's crazy seeing Isabelle standing in this empty cargo van for the first time, we were so excited. But we had no idea all the work that was ahead of us...

But this is far from finished, let's get back to work!!

You can check out the Go-Van post here:
https://www.facebook.com/govancom/posts/840852159396070


Faroutride-on-Go-Van.jpg


Cheers!
 

atoine

Observer
We're working on a bunch of small improvements right now. I guess we can say that we are making progress when our "low-priority" jobs are getting bumped up to "medium priority" :)

1- We finally got the electrical harness out of the way:
Harness-Hidden-500px.jpg
Harness-Hidden-2-500px.jpeg


2- The water system is under way:
Water-Pump-Shown-500px.jpeg
Water-Pump-Hidden-500px.jpeg


3- The Nature's Head composting toilet is getting installed (thanks to cargovanconversion.com for the RV Floor Vent info!)
Natures-Head-Installation-Box-500px.jpg
Natures-Head-Vent-500px.jpg


4- We're closing the last wall and installing the Sirocco Fan (http://amzn.to/2n5HSsU). We like it because it's mounted on a 3 axis gimbal and will cover ANY angles:
Sirroco-Fan-500px.jpeg


Voilà! Vive le printemps!
Cheers :)
 

Haf-E

Expedition Leader
Looks like a lot of hard work has been completed. Congrats.

I would have thought it would be better to vent out the toilet up high in the wall - instead of under the van - but I suppose since the fan is running all the time the amount of stink will be diluted.

Curious what the weight will end up being? Did you weigh it bare?
 

atoine

Observer
Pressurized Water System

More development!

We installed our water system. It's such a great improvement over water jugs! The downside is that we "waste" a bit more water because it is so easily accessible, but it's so much more convenient...

Here is the full write-up about the installation:
http://faroutride.com/pressurized-water-system/

Water-System-Installation-Camper-Van-Conversion-400px.jpg

Water-System-Installation-Camper-Van-Conversion-5-400px.jpg



Cheers!
 

atoine

Observer
EZ-Cool Installation

Here is a short article about the EZ-Cool installation.

We debated a lot between the ez-cool coverage: 100% (over exposed metal AND over thinsulate) or only over exposed metal. We finally went for something like 75% coverage: this should provide some of the radiant barrier benefit while keeping the Thinsulate "breathing".

http://faroutride.com/ez-cool-installation/

EZ-Cool-Installation-500px.jpg


Cheers!
 

atoine

Observer
Making Espresso and Latte in our Van

While we should have been worried about conversion details, we wandered how we would make excellent espresso and latte in our van (with minimal electrical power)... We made our homework and we're happy to share the results today!

Everything is hand-powered, except for the milk frothing that is made with the Aeroccino. We found the Aeroccino so simple to use and easy to clean, that we don't mind the 490W claimed power draw.

http://faroutride.com/coffee/

Making-Espresso-and-Latte-in-our-van-500px.jpg


Cheers!
 

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