Clever tailgate fix. I still am not a fan of the mil pins for keeping the tailgate closed because mine tended to walk out while flapping in the wind at freeway speeds. Be careful standing on that tailgate though, its just sheet metal holding all the weight.
Tongue looks really nice. Good looking welds as well. I like how you kept the mil landing leg and safety chains. What size rectangle tubing is that?
Thanks. I haven't driven this on the road enough to have any issues with the chains/pins coming out. I know it has to be clocked a certain way to remove.
I noticed the sheetmetal on the tailgate. I put the pipes close to the radius at the edge of the tailgate to get as much strength as possible. If I have any issues with the metal bending, I can always reinforce the edge with flat bar or angle to distribute the load more. I notice when standing on the gate that the skin flexes a little. I suppose you could cut a sheet of diamond tread to stiffen it up if needed. I typically step on one of the sides if I need to get in it.
I think the tubing is 2.5"x5". It was sort of an odd size but it's what I found at the steel yard. Honestly it's beef overkill compared to the A frame of the trailer. I notched the tube so it had a 'backbone' and wasn't just face welded to the jack bracket. If I were to do it again I'd probably use 2x4. The height of the adjustable hitch is set so that I could pull it with our XJ but mostly it'll be pulled by the Dodge. Next trailer work day I'll figure out a front box/rack.