fzsk4p said:
...the Optimas have been getting a bad rap of late.
Some of it is well deserved. I was a believer and diehard, but after three recent failures, I am no longer an Optima fan.
Sure there are those who do not charge them properly. They must be charged at less than 15 volts to prevent venting. The vented gases can not be reabsorbed and the battery can not recover the loss.
This is some information that I have complied:
Voltmeter Reading State of Charge
12.84 Volts or higher 100%
12.50 Volts 75%
12.18 Volts 50%
11.88 Volts 25%
Warning: Gel and AGM (Absorbed Glass Mat) batteries
require a voltage-limited charger. Charging a Gel or AGM
battery on a typical shop charger – even one time – may
greatly shorten its life. It is imperative not to exceed 15.0V as this will cause the pressure valves to open and out-gas hydrogen, oxygen and water from inside the battery. This will shorten the life of the battery and cause premature failure.
Recommended charging information:
Alternator: 13.65-15.0 volts
Battery Charger: 13.8-15.0 volts; 10 amps maximum; 6-12 hours
Float charge: 13.2-13.8 volts; 1 amp maximum (indefinite time at lower voltages)
Rapid Recharge (Constant voltage charger): Maximum voltage15.6 volts. No current limit as long as battery temperature remains below 125°F (51.7° C). When current falls below 1 amp, finish with 2 amp constant current for one hour.
All Limits Must Be Strictly Adhered To
Recharge time (assuming 100% discharge - 10.5 volts):
100 amps - 35 minutes
50 amps - 75 minutes
25 amps - 140 minutes
Recharge time will vary according to temperature and charger characteristics. When using constant voltage chargers, amperage will taper down as the battery becomes recharged. When amperage drops below 1 amp, the battery will be close to a full charge. (all charge recommendations assume an average temperature of 77°F , 25°C)
* APPROX. BATTERY CHARGING TIME *
STANDARD OF TO FULL CHARGE AT 80°F/27°C
Maximum Rate at
12 V ---------- 50 Amps 30 Amps 20 Amps 10 Amps
12.6 100% – F U L L C H A R G E –
12.4 75% ---- 20 min. 135 min. 148 min. 190 min.
12.2 50% ---- 45 min. 175 min. 195 min. 180 min.
12.0 25% ---- 65 min. 115 min. 145 min. 280 min.
11.8 0% ------ 85 min. 150 min. 195 min. 370 min
Not all the problems are related to "operator error" . Any regulated alternator in an automotive application should not exceed the charging requirements. Yet still there are problems.
The problems I have had must have been internal shorts. I have one I still use as a test supply voltage. It will maintain 11.8 - 12 volts. These batteries should hold at least 12.9. It does have one swelled cell in it. My guess is that this is the bad cell. believe me I did give them the benefit of the doubt, and made darn sure I "brought them back" with proper charging. After three strikes, I am out.
The batteries that have failed have been made in the last few years. The Optima batteries are dated with a "burn code" this is the four digit number melted in to one end of the case. The first digit is the year and the last three are the number of days into the year. Example: 8365 = the 365th day of 1998 another 6090 the 90th day of 2006.
I still have three Optima batteries in service. The newest is 8 years old and performs flawlessly.
Something has gone wrong recently, IMO.
The next problem is their pricing. The cost has gone through the roof. There are other options that are much more attractive now.
I would suggest some research into the East-Penn Deka batteries. Their "Intimidator" is a 34/78 dual post battery designed to out perform the Optima line. It is an AGM , SLI (Starting, Lighting, Ignition) battery. I have been running one since the last RedTop Optima failure. It is not a spiral cell, which is not all bad. It is much heavier as it does not have the voids of a spiral cell. That means more plate and more potential. Would it be prone to vibration? Perhaps. It is marketed as a tight design and with the AGM I would think the difference would be minimal.
Price is much better too. Mine was $98. Their cost has remained low since they own their recycling facilities. They have the ability to recycle 100% of a battery. 70% of the materials used in manufacture are recycled materials in their line. This has kept their prices lower than other manufacturers.
I do not work for Deka. I have just done quite a bit of research.
EastPenn/Deka -
DEKA Intimidator 9A78DT
There are other options out there too. For my application the only choices were AGM. Even
Odyssey is only an AGM in this application.
Lifeline may be another good choice. They are both much higher in cost though.
I know someone will say that you get what you pay for. IMO, the Deka is a really good bang for the buck. They had the forethought to invest in recycling facilities and now that is paying off in lower costs. I think that is where they have the edge on the competition.
BTW, Why do I have so many batteries? Personally I have six vehicles. I also maintain a fleet with seventy eight. I get the chance to try out lots and see what is most cost effective.