Have you checked with tool rental places?
Or, a cheap unit from HF...and when it breaks, return it.
I've used my HF pipe bender for several projects and it's still holding up just fine, even got a whole bunch of madrels with it (including a monster 4" one that I'll never use). I didn't buy it, traded a buddy for some transmission work, but if I did have to buy one I wouldn't have a problem forking over the cash for it.
Go explore the industrial complexes around the Trader Joe's in Costa Mesa (19th. street I think). You will find no less than a dozen boat rail builders that can mandrel bend your tubes for you. Given the current economy...I'm sure you could get all the bends you'd want for just a little CASH.
Don't be a "bone-head", only bring them CASH...And maybe a 12 pack of Corona's!:sombrero:
I have had experience with the HF bender.......... For the $79 I paid for it, I have gotten my moneys worth and then some. It will only kink if your trying to do a tight radius at 90 degrees. Even at 90 degrees on the side bars of my bull bar the kinks are very minor (tip:spray on bedliner and wrinkle finish spray paint do wonders for that) Also remember that it is a "pipe" bender not a "tube" bender so 1" tube will not fit the die properly.
You don't want to use that POS. We refer to those as 'kinkers'. There are some tips online (dezertrangers.com and other places) that will allow you to get halfway decent bends, but they're still not great. And I'm talking about the bend you end up with, not the tool itself. Not like it's really going to matter for a roof-rack, but they're pretty ugly looking (like kinked exhaust tubing).Harbour freight 89.99..might have to go and grab one myself for the price,
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or look on craigslist...
Are you talking about real mandrel benders or rotary-draw benders? I don't think a project like this warrants mandrel bends, but go for it if you can get 'em done for a 12-pack. I'd be looking for anybody with a JD2-type rotary-draw bender and the right sized dies. That'll get the job done nicely and shouldn't cost you more than $10/bend (+ materials). There are a TON of off-road fab shops and garage builders down around you. Try searching race-dezert.com, dezertrangers.com, pirate4x4.com, etc.Go explore the industrial complexes around the Trader Joe's in Costa Mesa (19th. street I think). You will find no less than a dozen boat rail builders that can mandrel bend your tubes for you. Given the current economy...I'm sure you could get all the bends you'd want for just a little CASH.
We refer to those as 'kinkers'. There are some tips online (dezertrangers.com and other places) that will allow you to get halfway decent bends, but they're still not great.