Se7en62's '99 Montero Gen 2.5 Overland Build & Adventures

Se7en62

Adventure Seeker
Avoid clay pits...the Montero went through it just fine, but this particular mud/clay mixture dried in the frame rails and is there to this day...years later...

20200308_190338.JPG
 

Se7en62

Adventure Seeker
I wanted to update the front-end of the Montero while also improving air flow to the radiator, so I found a Russian seller on Instagram and ordered one of his Pajero Evo replica grills. It arrived about 8 weeks later and I added some paint, black mesh, a carbon fiber Mitsubishi emblem, and a nice RalliArt emblem...

20200505_190811.jpg

20200508_175637.jpg

20200508_175638.JPG

20200508_175639.JPG

...and you couldn't have missed the other addition: (2) 10" Lightforce Blitz with some hi-vize blue filters. I also have amber filters for these and the nice thing is you can swap colors for conditions and cover types for different beam patterns, like the combo filter here, or a straight spot or fog.

20200516_135334.jpg
 

Se7en62

Adventure Seeker
The Montero was in need of some general maintenance, so I replaced the air filter with a K&N unit.

20200521_105949.jpg

20200521_105950.JPG

Addressing another maintenance item was to replace the brake pads and turn the rotors, so back over to my buddy's shop to knock it out on the lift and the lathe...

20200521_105951.JPG

Then we headed down to Padre Island National Seashore and setup camp somewhere around mile-marker 30, roughly half-way down the island...

20200521_105952.JPG

Having a supporting wife who's into offroading and exploring the backcountry makes this lifestyle so much more enjoyable and accessible. This trip's weather was absolutely miserable with 100% humidity, hot hot temps during the day, and clinging crusty sand EVERYWHERE and she never complained once.

20200521_105953.JPG

A baby Portogese Man-O-War Jellyfish...

20200521_105954.JPG

A rare shot of me, passed out against the truck in the mid-day heat...

Screenshot_20200525-134417_Gallery.jpg

The following morning before we hit the road home...

20200521_105955.JPG
 

Se7en62

Adventure Seeker
The following weekend after getting home from Padre Island, we began to prep for our 'Baby Moon,' which was a mixed trip of offroading and camping in the Ozarks, then an AirBnB at a nice lakehouse. Which meant I had some maintenance to address, like changing the diff oil.

20200526_181429.jpg

20200526_181430.JPG
 

Se7en62

Adventure Seeker
Continuing the trip, we arrived at the AirBnB after a couple of nights in the backcountry. This was a nice little 3-story lake house outside of Hot Springs. It was weird that the garage was at the top floor and the rest of the house was downstairs.

20200528_083035.JPG

20200528_083037.JPG
 

Se7en62

Adventure Seeker
In June of 2020, there was a group buy going on within the Motero community of these custom radiators using the actual blueprints for the Dakar Pajero's radiator. I ordered one and am REALLY looking forward to installing it, LOL. It's 2023 now and the radiator is still sitting in it's box in the shop.

The radiators are hand-made by CGJ under their Bryce Thomas name. The factory radiator has 190,000 btu/h worth of cooling capacity, whereas these custom ones have 380,000 btu/h. The top and bottom tanks are fully TIG-welded inside and out and feature a 7-plate baffled transmission cooler as well.

20200528_083038.JPG

20200528_083039.jpg
 

Se7en62

Adventure Seeker
A multi-day kayaking trip in Texas, using the Montero as a ferry...

20210312_184829.jpg

20210220_151638.jpg

20210220_152329.jpg

Paddling fresh water? Want unlimited and easy access to filtration? Look no further, for the GRAYL has come.

20210220_152855.jpg

20210313_222943.jpg

20210313_183843.jpg

20210313_153710.jpg
 
Last edited:

Se7en62

Adventure Seeker
One thing I won't ever miss about Texas is the winter ice...Colorado winters are dry and snowy and totally enjoyable...Texas winters are cold to the bone humid, wet, and icy...awful.

20210218_093923.jpg

20210218_093956.jpg
 

Se7en62

Adventure Seeker
July 2021: So, after a few months of being super busy with our baby boy, then scouting for land and homes in Colorado, we sold our house (pictured above) and started the process of building our new house in the mountains. In preparation for that move, I ordered all the parts and took the Montero over to a trusted shop to have the timing belt, water pump, plugs, wires, valve seals, and all the gaskest from the plenum up replaced. They knocked it out in 2 days and had it back to me ready for the next 60,000 miles of adventures:

20210729_175817.jpg

20210729_175824.jpg
 

Se7en62

Adventure Seeker
All packed up and ready to hit the road! My folks offered to assist with driving some of the vehicles, so my wife and mother-in-law hit the road in the Silverado, I towed the Montero with my Dad's F250, while my folks drove the Penske truck. We were all saddled up for a 3-day drive from Hutto, TX to Fort Garland, CO...

20210912_081520.jpg

Night 1 was an AirBnB in Lubbock, TX...

20210913_072324.jpg

Night 2 was at another AirBnB in Santa Fe, NM...

20210913_123056.jpg

Night 3 was at another AirBnB nearby where our house was being built...Since the house was a behind schedule, Night 3 at this AirBnB turned into Nights 3-7.

20210914_164543.jpg

Near our gate...

20211005_121333.jpg

Exploring around the house...

20211009_111714.jpg

20211009_112458.jpg

20211009_124851.jpg

20211009_133707.jpg

The house was finished and we moved in...

20211010_090032.jpg
 

Se7en62

Adventure Seeker
Since we were here with a growing urge to start traveling the state more and figured a van would be the best option, we got to looking. After a couple months, I found the unicorn of Sportsmobile vans in San Diego. After a brief negotiation, I flew down to San Diego, met up with my buddy Andy to pick the van up. We had it for about a year, then as the birth of our daugter neared, we came to the realization we needed more space for the 4 of us, plus our big dog, so we sold the Sportsmobile and bought a new F350. Here's a taste of the van.

It was ************: 2000 Ford E350 Sportsmobile RB50 7.3L Powerstroke Diesel, 4.30 Gears and LSD, 35" Mickey Thompson Baja Boss AT tires, 17" ProComp La Paz wheels, and a 55-gallon tank. - I'll make another thread on Expedition Portal with more details on it and link it in my signature when I have time.

20211127_154412.jpg

20211211_153243.jpg

20220102_112830.jpg

20220103_141931.jpg

20220401_183840.jpg

20220402_160617.jpg

20220403_073703.jpg

20220409_135445.jpg

20220625_140655.jpg

20220316_134640.jpg
 

nwoods

Expedition Leader
Yesterday, I was able to get over to a local DIY shop and finish the suspension install. I have a garage, but I didn't feel like laying on concrete for 5 hours. this place is pretty cool in that they will rent you a lift with all the tools you need in a color-coded rolling cart for $30/hr.

What is the name/location of this DIY shop? Do they have a website?
 

Se7en62

Adventure Seeker
Friday, August 19th, 2022: It's a long story about getting scammed and lied to about the building I ordered a year prior...but after a year of hassle, a year of waiting on fill-material to be delivered, a year of waiting on the slab, the shop was FINALLY underway!

Builder: Coast 2 Coast Buildings
Dimensions: 24'x50' w/ 14' walls, engineered for our snow load and wind index.
Slab: 24"x50" 5" thick 4,000psi fibermesh-reinforced concrete w/ a 18"x24" footer.

20220819_092054.jpg

20220819_120232.jpg

20220819_171439.jpg

20220906_111442.jpg

20221010_103051.jpg

20221010_191030.jpg

20221011_132302.jpg

20221011_173215.jpg

20221012_121337.jpg

20221012_161713.jpg
 
Last edited:

Forum statistics

Threads
186,080
Messages
2,881,768
Members
225,874
Latest member
Mitch Bears
Top