A few more build pics, just in case anyone is interested.
cutting the top off the campershell that is to be our home
attaching the new rear wall to our camper
I found it was way easier to lay big sheets of fiberglass to cover the center sections of each panel while the panels where an the ground, then attach them to the camper with several layers of cloth covering the seams instead of trying to cover the entire section while it was vertical or overhead.
We had a god system by the end of the project. we precut all the fiberglass cloth to the size/shape we wanted for the section we were working on, then mixed the resin. Amie, my wife would wet-out each piece of cloth on a wetting board(clean piece of cardboard) then hand it to me so i could lay it in place and work out any bubbles while she prepped the next piece. I strongly recommend getting the pumps that fit into the resin and catalyst containers and dispense the proper ratio of each for you. It makes large projects like this way easier and would probably save me money in the end from avoiding incorrect mixing and extra cleaning.
lots of sanding and painting later and it was time to install the ARB awning. I put a bead of Life Seal around it to make a water tight seal between the awning and camper. This will hopefully result in a dryer area under the awning and no rain coming through the camper window on this side.
My bed platform consists of a 1 inch angle iron frame that I bolted in place, then added the plywood dividers. The bed its self is not attached in any way, just cut to fit snugly together and 100s of miles of dirt later it hasn't bounced or moved in any significant way.
