Next step is bonding the panels using 4" structural aluminum L channel. This is needed on all seams inside and outside. I went with a smaller guage inside.
I used sika flex 252 for the bond. "incredible stuff!"...
More pics of panel lamination
Lamination is fairly easy. First step is to lightly but thoroughly sand both foam and frp skin. Accurately mix epoxy and resin. I used a paint brush and applied to frp skin, then laid on foam. The skin is fairly rigid
so it lays flat, however weight still...
Next was to locate the Dow blue foam. My research and reading said to use high density foam. This is not readily available at the local Lowe's or Home depot.
Finally found a local store that pulled some strings to get it for me. It was 2" thick and rated at 60 psi. Cost was close to...
I think one of the most crucial components in my construction is the epoxy. John Soller at Soller composites was very helpful. Their brand Adtech surpasses the more popular
West systems. They even have a carbon nanotube mix that increases strength and rigidity by 25%. I used this in the...
House info here; http://aidomes.com/
The original plan was to build a box without the cab-over to minimize weight and cost. An exterior storage rack would have taken its place.
The final decision resulted in the "point" / "snout". Or non aerodynamically challenged :) This space serves as...
This picture is from a few days ago. The camper is not near complete, just the exterior box and some interior framing for the dinette, bathroom, and cabinets.
More windows also need to be installed. I wanted to see just how "strong" this construction was before posting and proceeding further...
This idea came to me from another build involving carbon fiber laminated over foam board. I then came across FRP manufactured composite panels. After an exhaustive search
and brief "horrible" experience as a panel sales rep, I decided to build my own panels from scratch.
First step was to...
You said the AC was just serviced. What was needed? Have you been happy with this type of AC? Does it cool sufficiently in hot humid temps?
Also curious about the heater. How has it performed? Would or do you plan to use the same products in future builds?
Fantastic build and love the all...
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