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    E-350 Cutaway with Total Composites Box

    Pronghorn EV pretty much done with the assembly. Just letting the last of the adhesive/sealant dry. Will pick it up next weekend and then start on the interior. Hope to have it useable by mid to late spring (May-ish around here). Looking towards the rear: Looking forwards:
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    E-350 Cutaway with Total Composites Box

    Pass through framed with aluminum channel. Dry fit for now, and off to powder coating. Stair well finished and trimmed. Roof assembly with front clearance lights and fan installed: Rear clearance lights. These are all dual intensity. The outers will also be signal lights. The inners...
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    E-350 Cutaway with Total Composites Box

    Pronghorn EV continuing with the assembly. Back wall with storage boxes installed. Spare tire mounts between the boxes. Side view with the entry door installed. Roof, roof fan, clearance lights, corner caps, door grab handle, and lots of caulking still to go. A few more weeks and then I...
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    E-350 Cutaway with Total Composites Box

    The interior dimensions are 122" long x 80.5" wide x 80.5" high. The length is about as short as I could go with this chassis. If the camper was longer, then the camper box or spare tire or rear storage boxes would start to reduce the departure angle, and I wanted the camper square at the...
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    E-350 Cutaway with Total Composites Box

    A door, a hatch and side windows. It's coming along. Roof, rear wall and rear boxes coming soon! And more pics from PronghornEV
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    E-350 Cutaway with Total Composites Box

    A couple more pictures as the camper box assembly continues.
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    E-350 Cutaway with Total Composites Box

    Skid plates for the engine, transmission, transfer case and fuel tank. Also some theft deterrent for the cat converter. All designed and fabricated by 1251 Innovations. The design and fabrication: https://www.instagram.com/reel/Cn--auhDgqI/?utm_source=ig_web_copy_link Installation...
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    E-350 Cutaway with Total Composites Box

    Pronghorn EV working away, assembling the camper box. Floor panel with cut-outs for the door and the fenders: Fitting the pultrusions: The plan for the front wall: How it worked out: It is coming together!
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    E-350 Cutaway with Total Composites Box

    No pics of the flex with the subframe installed. Will do more testing after the camper box is installed. The steps are Lippert Kwikee 25 Series Electric 3-step. I looked at and modelled a LOT of different steps and these were the ones that fit the best. Collapsed, they fit into their space...
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    E-350 Cutaway with Total Composites Box

    Didn't notice any specific point with more or less flex. Right at the rear of the cab, the frame and cab stayed relatively parallel and then the frame seemed to flex evenly all the way back to the suspension. The subframe/toolboxes and camper box will be mounted directly to the back of the cab.
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    E-350 Cutaway with Total Composites Box

    A few reasons I guess, some more logical than others. As a personal preference, I don't really like the look of the add-on wind deflectors. Instead I wanted the front of the camper angled back to help with the wind. Harder to incorporate underbody tool boxes. I am lazy and not great at...
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    E-350 Cutaway with Total Composites Box

    Correct, 3-point mount with the pivot at the rear. The pivot incorporates a bushing from a semi-trailer equalizer beam, so fairly substantial for this application. The crossmember utilizes a couple pieces of steel c-channel and is bolted to the frame, just aft of the fuel tank. Vertically, the...
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    E-350 Cutaway with Total Composites Box

    Boxes and subframe by 5052 Custom Fab in Calgary. Design by me. So all the good stuff is due to them and all the bad ideas are due to me. ?
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    E-350 Cutaway with Total Composites Box

    Aluminum subframe and tool boxes. The subframe is mounted using the stock Ford mounting bushings and is fixed at the front/cab and pivots at the rear. Assembly to be mounted on the rear of the camper box. Storage boxes and part of the spare tire carrier.
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    E-350 Cutaway with Total Composites Box

    Flexy frame
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    E-350 Cutaway with Total Composites Box

    2022 Ford E-350 cutaway chassis converted to 4wd by Clydesdale Vans in Kamloops. Size, compared to a Sprinter
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    E-350 Cutaway with Total Composites Box

    My project is slowly progressing and I am hoping to have it mostly completed for this spring. The camper will be a 3200 long x 2010 high x 2145 wide Total Composites box mounted on a 4wd E-350 cutaway chassis. The original concept:
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    Total Composites box on E-450 chassis?

    Will be putting a Total Composites box on this E-350 shortly.
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    200ah lithium. One battery or two?

    If space is a concern, something like the SOK 206 A-hr battery packs a lot of storage into a compact space. But, redundancy and ease of replacement are nice. Many of the most compact batteries are not standard automotive sizes. I have seen some builds where the battery fits perfectly and...
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    Looking for a narrow/short built-in propane oven

    You might be able to squeeze in a Furrion oven: https://furrion.com/collections/ovens/products/21-furrion-chef-collection-built-in-gas-oven-1 Dometic has a small oven as well: Ship oven - OG 2000 - Dometic - gas / pizza / with grill (nauticexpo.com) And something from SMEV: Dometic Smev...
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