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  1. PaulJensen

    2003 Mitsubushi FG Overland Camper Renovation

    I have been hand the keys to my dream vehicle, a 2003 Fuso Overland Camper to renovate a tired interior... Some background first... http://www.expeditionportal.com/forum/threads/120808-4x4-Camper-for-sale-PRICE-REDUCED...
  2. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Looks badasss at your place... Yeah, video the simplicity of of your design... Confusion to our enemies...!!M....
  3. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Mike's tevevision cabinet is a 10' wide ceiling... Impressive...
  4. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    The doors do lay flush... I think they have enough weight to stay flat at freeway speed... If not, a length of rope can solve a myriad of temporary problems...
  5. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    I made the decision to have it on the lower doors because if it was on the upper doors the ceiling twist bolts would be lower on the ceiling and more likely to be something you could bump your head into... No drip groove, no big deal, it's sealed to the lower door...
  6. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    20 (above) The trailer is close to being done by me, and turned back over to Mike who will finish it, inside and out...Bigger tires, hitch upgrade, awning mounts, etc... (above) First off, sorry for the distracting backgrounds... Here is the curbside view, all folded up... (above)...
  7. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Post #134 has a couple pictures with the walls folded out... With a pair of jack stands at the rear, the trailer is rock solid... Forget about needing anything else... I was crawling around in the RTT and it is solid and not all the bolts in yet... It's not going to 'rack' enough to be a...
  8. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    19 (above) With the help of a friend, the roof top tent support platform was placed on the roof rack... Next the tent pod was placed on the platform... (above) It's big when the tent is opened up... (above) Before the rear doors are installed... I like all the glass... (above) The grey...
  9. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    With all the movement of body parts, I'm thinking of weatherstripping the vertical corners with snap-on Naugahyde exterior corner covers... There is good vertical overhang from the plywood roof top platform to reduce the need for tight weatherproof sealing up there... Still weighing the options...
  10. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    18 Now that the painting is mostly done, it's time to do a final fitting... (Above) Glad that the bulk of the painting is done... (Above) Everything has been, sanded, fiberglassed, sanded, epoxy fill coated, sanded, primered, sanded, painted, sanded and painted... (Above) The empty...
  11. PaulJensen

    EarthRoamer XV-JP "Northwest Edition"

    Keeping the pins in will prevent further sagging... Brilliant fix... If you store the Jeep indoors, you could rig up a strap like turnbuckle thing to tension the door back to vertical... Fiberglass has memory and it might help to bring it back to a better fit...
  12. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    I thought of a name for the trailer.. It will be obvious when its done.... The Rubics Cube...
  13. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    17 (above) The rotation of primed panels continues... (above) Final coat of primer... (above) The plan to paint with marine grade polyurethane paint changed to this... PolyU costs close to $200 a gallon, this is well under $50... (above) ... and stir... (above) Twin guns sure are...
  14. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Not that it makes a big difference, we are using 3/4"... Tomorrow, I'll weight the panels after the last batch of paint dries...
  15. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    They are already built into the floor of the utility body...
  16. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    16 As was said before: "There is still a lot of sanding, top coating and fiberglassing to happen... Then priming...It's a process..." (above) This is after sanding the fiberglass, top coating with epoxy, then the first coat of oil base priming was sprayed and brushed...After that primer...
  17. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Gator Board is great as a core... For a structural panel, I would build them just as I have on this build... Wood edges, T-molded into the foam and fiberglassed... GatorBoard just doesn't have the puncture resistance that would be a stand alone structural panel... For signs, fine, for strength...
  18. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    Not so fast expecting to see all the details of the assembly... There is still a lot of sanding, top coating and fiberglassing to happen... Then priming...Then the plexiglass has to go in the windows... It's a process... 'D' shaped gaskets will be the second line of defense against water...
  19. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    15 (above) The fiberglassing continues... (above) Having a heated shop is a necessity this time of year if you are wanting epoxy to set up... (above) The rear doors that hang from the ceiling are reinforced against twisting with "carbon fiber tow"... Basically CF yarn... (above) Slots...
  20. PaulJensen

    AND YET AGAIN: Paul and Mike Try to Build a Hard-Sided Do-It-All ADV Trailer

    14 (above) With the pods roughly set on the utility body, and the roof resting temporarily on a makeshift rack, the dimensions for the hitch-end wall and the rear door walls are determined, then the Gator-Board panels are roughly cut to size... (above) The individual panels were fitted to...
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