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  1. Shadewalker

    Box#3.0

    PSA: For anybody that is looking for 3D & 2D software to quick sketch out ideas. ( I get nothing from these links. The software just works, & if it saves one person some time/hassle/$$, then its time well spent.) BLENDER is free & 3D. They have reworked its entire UI, so if you've played with...
  2. Shadewalker

    Box#3.0

    I went with: https://www.firgelliauto.com/collections/actuators Specifically > https://www.firgelliauto.com/products/optical-sensor-actuators As they have the feedback option, so with their control board system, a person can tie up to four actuators, synchronize them once, and then the...
  3. Shadewalker

    Box#3.0

    Can you elaborate on what 1x pertains to? Ie, is it a 1x1 stud every couple feet? Might you have a link or a picture available showing a completed panel as mentioned above? It'd be handy to visualize it. Thank-you ?
  4. Shadewalker

    DIY Composite Flatbed Camper Build

    https://expeditionportal.com/forum/threads/box-3-0.228407/ details of Box#3
  5. Shadewalker

    Box#3.0

    Installation of comforts of modern life in desert areas. (AC)
  6. Shadewalker

    Box#3.0

    Hoorah! The ********er fits!!!
  7. Shadewalker

    Box#3.0

    Porch concepts. Yes, a folding table gave its legs for this. It will be missed.
  8. Shadewalker

    Box#3.0

    Interior design ideas-part 2 of 2 (10 attachment limit hit)
  9. Shadewalker

    Box#3.0

    Interior design ideas-part 1 of 2 (10 attachment limit hit) many, many clamps are your friend when gluing carpet to hard angles.
  10. Shadewalker

    Box#3.0

    linear actuators interior view and results. (x4 actuators at 400lb each.) OVERKILL, much?!? ? PS. the entry door insert that slides down to close doorway when camper is expanded needs work. Currently it is sitting in its slot via friction...a LOT of friction :rolleyes: Next version will use...
  11. Shadewalker

    Box#3.0

    Box-shell skinning (PVC skins on cab-over & roof are meant for cosmetic purposes only & to protect the fiberglass under layer from UV.
  12. Shadewalker

    Box#3.0

    Storage hatch construction.
  13. Shadewalker

    Box#3.0

    Shell & rear corner details. (with lots of clamps/jigs on rear lower corner work)
  14. Shadewalker

    Box#3.0

    Underframe attachments to truck frame.
  15. Shadewalker

    Box#3.0

    PVC panel construction. Only a few pics as.....ADHESIVE,,everywhere!! Used a auto staple gun w stainless steel fasteners to keep the PVC components from sliding about until the adhesive set.
  16. Shadewalker

    Box#3.0

    Ideas from Box#3 build. 3mm PVC (Sintra) adhered w Black Geocel 4500 to XPS (Pink Panther), with various amounts of PVC lumber inserted within the panels as extra "sticking" points Duel wall enabling roof height expansion via linear actuators synced to a four unit controller. Tested on...
  17. Shadewalker

    DIY Composite Flatbed Camper Build

    Thank you for your kind reply. Pulling up Plascore as soon as I finish this reply. ? (Considering the time spent, as well as materials on this last box, I'm not so concerned with the ol credit card "melting" this time around. Also appreciate the tip of asking the upholstery boys as that had not...
  18. Shadewalker

    DIY Composite Flatbed Camper Build

    Thank you for posting your detailed essay a page back. Curious if you've found any premade panels as you described above? After finishing my 3rd "Box" design this past year, I am really not keen on building my own panels again, as their construction took up over half the build time. And I was...
  19. Shadewalker

    Designing a Subframe for a pickup / Ute Camper Build

    On the Tacomas (95/96) the original bed is bolted at 4 points. I've reused the factory boltsand mounted my aluminum frame to those. (it was seven 2x2 tube crossmembers bolted to two 2x5 tube extrusions which were then bolted to the four factory bolt points. In my next build, I am reversing the...
  20. Shadewalker

    Alternatives to drill/bolt mounting tie downs & other attachment points?

    Makes sense fluffyprinceton, thank you for posting. Gave me some ideas on how to check the load pull too.
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