Wait, you’re borrowing a saw to cut aluminum and you aren’t even using a non-ferrous cutting blade? Common man, you know better! I do love following along though!
I've got to be honest, I didn't know any better. Right at the beginning I did buy that dewalt 60 tooth carbide blade and honestly it worked like a hot damn. The first store I called about a new one showed me the error in my ways. Glad I didn't loose you. You'll be happy to see this.
Andrew that looks like a real gem of a truck. I haven't seen one that nice since about 1990.
I REALLY hope that things go well with your 60-degree 2.8 V6. Back in the mid-'90s, I used to make a pretty decent living replacing those after they failed. The mechanism of failure was always the same- the coolant didn't get changed every two years, and the resulting pH shift would result in electrolysis eating away the intake manifold until the gaskets failed, dumping the coolant into the crankcase. Most engines suffered a catastrophic lower end failure right after that, as coolant is not a very good lubricant. That's probably why we don't see many 2.8-powered vehicles on the road anymore...
That's interesting about the coolant. My understanding about the intake manifold gasket failures is that is was due to the iron heads/block and aluminum intake manifold. The intake would expand/contract at a different rate and over time cause the gasket to fail. Good to know.
The camper is lookin’ amazing
@Andrew_S! Keep up the great work; I’m digging all the little touches in the aluminum Fab. As they say, the Devil’s in the details.
Close call on the saw!!! I’ve been there and done that (usually with hardwood) and it’s a wake up call for sure! Be safe and watch those digits!
As
@MTVR said, that exact issue reared it’s ugly head on my ‘85 Celebrity. Thankfully, the intake and gaskets degraded in a way that only allowed oil into the coolant but not coolant into the oil, which I was thankful for.
Thanks!
Yeah it was an easy lesson learned. That's interesting it let oil into the coolant and not vice versa.
If you guys look back toward the beginning, you'll see that this truck is a 3.4l now.
I see the thread also just got move to Midsize... A bit of a stretch, perhaps...
When I originally rebuilt the 3.4 I didn't retorque my intake bolts after a couple of heat soaks and sure enough I started getting coolant in my oil. Fortunately I caught it immediately before I wiped out the lower end.
Yeah I requested the move. Maybe better suited for a smallsize category in the future lol.
Got a bit more done today. Nicole trying out the bed for size.
The goal today was to support the side windows properly. Found a position we could both agree on. Basically centered on the bed.
All tacked together
It's so nice to be able to flip this thing all over the place for welding
after burning through a 1lb spool, the top box is now fully welded
Nicole spent a good hour wire brushing all the welds
Now for a trial run
Fully popped up in the final position. Getting there.
In order to maximize the useable space the bed will be able to pivot up to the ceiling out of the way. Bed down.
Bed up. Tips up to almost 80* and triples the useable floor space.
I have a bad habit of starting new projects before I finish the previous ones. So keeping things on par with that. I picked this up last week.
I was walking through the junkyard with nicole looking for another canopy window and spotted this gem. '92 laredo.
I jokingly said to her that's the front axle I want to put under the truck one day and she said "well are you going to buy it?" - Did not expect that response at all. It's a high pinion dana 30 with the solid passenger side axle, no CAD.
I swapped out the knuckles for some off another WJ in the yard for the high steer. This thing will get a full overhaul, locker, regear etc.
It's going to sit for a bit but one day soon this truck is going to see a sas.
Lastly, the previous owner left a parting message on the dash of their jeep. Hit me right in the heart strings.
That's it for now. Maybe get some more stuff knocked out tomorrow.