1997 Wrangler Overland Build - Road to Anchorage

ihcj9

New member
Morning everyone!

Longtime lurker around here. Finally decided I should register to join the community and continue to absorb all the knowledge here!

I currently race Ultra4 in a "Jeep" in the EMC class. (Technically it has a few feet of frame rail and a Vin Tag...so I still call it a Jeep.)

On the way back from King of the Hammers this year, the Mrs. and I started talking about the next items on our bucket list. I've built numerous Jeeps and Race Trucks/Cars - but all of them mainly for wheeling or racing (i.e. not made for road trips!). On my bucket list is to build a mild Overland/Expedition vehicle, so we said what the heck, let's do it. Additionally, last fall we moved from the midwest to the mountains of CO. With so much terrain around us to explore, we decided we should have a reliable vehicle that we can enjoy (before kids...)

I spent my childhood growing up in Alaska and haven't been back in 18 years. And my wife has never been through Washington, let alone Canada. So in the short time-frame of a few hundred miles of driving across NM a few weeks back, we hatched a plan to take 3 weeks out of our lives next summer and work our way up to Alaska.

Our plan is to work our way from Colorado to the Oregon coast, then up through the Olympic Peninsula, then up along the Canadian coast to Alaska. On the way back we will come through Idaho and Wyoming to Colorado. We want to be able to hit dirt roads and explore a bit, but will NOT be doing any real wheeling. End goal is to make it up to Alaska and back in (mostly) one piece.

Over the last few weeks I have gone back and forth debating what vehicle we would take. I have a nice 1996 ZJ for the wife with all the goodies that would be perfect...But nothing in the drivetrain is stock aside from maybe the engine accessories. Didn't like the idea of being broke down without being able to head to the local Auto Parts store and picking up a part. A truck would be nice for storage, but being born and bred on CJ's, I really wanted to do the trip in an open top vehicle, but with easy to locate replacement parts and a few newer amenities. Life is too short to sit and plan all the time. I prefer to dive in and see what happens! (i.e. buy vehicles and projects on impulse...)

So then I opened Craigslist (which never ends without me driving halfway to hell to pickup some treasure). Low and behold I find a 1997 Wrangler with a sick #3 squirrel and complete with death wobble.

1997 Wrangler
2.5L 4 cyl
AX-5 5 speed
NP231
New softtop, new clutch, etc
100% straight and ZERO rust (still amazed by the lack of rust out here. I don't miss the midwest at all.)
Horrible homemade bumpers and sliders
Lovely flat black paintjob (that was done without masking anything off..)
and the most important part - ALL STOCK!
Compression testing revealed 90psi, 94psi, 0psi, and 85 psi. Looks like a rebuild is in order.

$1,500 later I hop in the driverseat and drive 72 miles back home. For future reference, 2.5L running on 3 cylinders does not like going up 8% grades at 9000 feet!

This will be a LONG build process. We aren't leaving for our trip until June 2015. But before then we will be working our way across CO to find out what we like and don't like in the Wrangler. Hoping to have it at least running by this summer to enjoy it a bit. Looking forward to utilizing all the knowledge on this site and sharing our adventure.

Goals:
Replace a few worn out parts
New shocks
New tires (maybe 31's)
Fab up some new bumpers and sliders
Winch
Rebuild stock 4 cyl. Maybe add a bit of compression to help out.
Outfit for expedition: Fridge, storage, tools, spare parts, etc.

20140220_170024.jpg20140207_063753.jpg
 

onetraveller

Adventurer
You can't drive up the Canadian coast to Alaska as there are no coastal roads. You have to be on the east side of the rockies or take a ferry.

Pick up the latest copy of the Milepost if you haven't already.

http://www.milepost.com/

Otherwise your plan sounds good. Leave the TJ as stock as possible. The drive up is pretty straight forward, just watch out for all the RVs.

Mike
 

ihcj9

New member
Hi Mike!

Correct! We are heading inland to pick up the Highway after crossing into Canada. I just said coast meaning we'll head up through Vancouver then head in.

Good point on the RV 's. Last drive I did up to Alaska there were hardly any RV 's. Guess things have changed in 20 years

You hit it right on the head - Stock as can be. I'm getting tired of carrying spares for custom builds.

This is the route I would like:

https://maps.google.com/maps?saddr=Bailey,+CO+80421&daddr=Eugene,+OR+to:Astoria,+OR+to:Forks,+WA+to:port+Angeles,+WA+to:Anchorage,+AK+to:Bailey,+CO&hl=en&ll=53.067627,-124.013672&spn=30.556818,86.572266&sll=52.214339,-118.828125&sspn=31.129873,86.572266&geocode=FelHWQIdy5q2-SkBPr5uQBJrhzErTIZ-F5YPrQ%3BFWUuoAIdXtip-CkZGVCssBnBVDFNiUNKiWHsVw%3BFWzFwAIdK3ye-CmL-5UJRHuTVDG_ihuh8XLd9w%3BFROq2wIdMQeW-CnV-tFzMD6OVDHypZGSQkWB_w%3BFYI53gIdq5ik-ClH5-fADFKOVDHZpU9jjGG8XQ%3BFQgdpgMdCrQQ9ylBP7MEdpHIVjHjaISnWrp9JQ%3BFelHWQIdy5q2-SkBPr5uQBJrhzErTIZ-F5YPrQ&oq=bail&gl=us&mra=ls&t=m&z=4
 
Last edited:

Dan Grec

Expedition Leader
Hi Mike!

Correct! We are heading inland to pick up the Highway after crossing into Canada. I just said coast meaning we'll head up through Vancouver then head in.

Good point on the RV 's. Last drive I did up to Alaska there were hardly any RV 's. Guess things have changed in 20 years

You hit it right on the head - Stock as can be. I'm getting tired of carrying spares for custom builds.

This is the route I would like:

That's exactly the route I took up and back when I started my Alaska->Argentina trip, and in essentially the same Wrangler (2000, 2.5ltr, soft top, bone stock).

There will be hardly any RVs on the Stuart-Cassiar highway, tons on the AK highway proper.

You'll have an amazing time! Hit me up when you get to Whitehorse, we'll find something to do, or somewhere cool to camp.

-Dan
 

thedjjack

Dream it build it
I have had too many 2.5L in my life.... my biggest regret was rebuilding a 2.5L instead of swapping it out. Great motor just not for highway travel.... 4 cylinders with compression never liked 8% grades at sea level..... It is driving right now how it is going to drive loaded for the trip....
 

roamingaz

Explorer
Welcome to the forum!
I'm looking forward to see how this Jeep turns out. I have had several pickups and campers and also a few Landcruisers but my latest expo project is a '94 Wrangler and it has quickly turned into my favorite rig I have owned yet.
 

ihcj9

New member
I have had too many 2.5L in my life.... my biggest regret was rebuilding a 2.5L instead of swapping it out. Great motor just not for highway travel.... 4 cylinders with compression never liked 8% grades at sea level..... It is driving right now how it is going to drive loaded for the trip....

You bring up a very interesting point. I've gone back and forth on this topic. Part of me wants to rebuild and return to stock, and part wants to swap in a 4.0L. The thing I'm facing right now is trying to find a TJ 4.0L harness. Next to impossible.
 

406to417

Explorer
I look forward to following along your thread. However, I dont feel like the 4cyl is the right choice. Also, after driving my TJ across country a few times i would highly recommend investing in a hard top.
 

TripLeader

Explorer
I look forward to following along your thread. However, I dont feel like the 4cyl is the right choice. Also, after driving my TJ across country a few times i would highly recommend investing in a hard top.

I had a '00 TJ with the 2.5L for 4 years. A hard top made highway driving more "enjoyable" in it and gave me a slight boost in MPG. (I'm not a downer on the 4 cylinder model. I made close to ten 1200+ mile roundtrips in it.) I also wanted my belongings to be slightly more secure in the Jeep.
 

ihcj9

New member
I look forward to following along your thread. However, I dont feel like the 4cyl is the right choice. Also, after driving my TJ across country a few times i would highly recommend investing in a hard top.

I had a '00 TJ with the 2.5L for 4 years. A hard top made highway driving more "enjoyable" in it and gave me a slight boost in MPG. (I'm not a downer on the 4 cylinder model. I made close to ten 1200+ mile roundtrips in it.) I also wanted my belongings to be slightly more secure in the Jeep.

I would normally agree 100%. All of my CJ's in the past have had hard tops and man are they nice. But on this trip I want to be able to drop the top and enjoy the drive. After this trip though, hardtop is priority!

Great to hear about all the miles on the 2.5L. I think I am going to freshen it up for this trip. Afterwards, it is going to be a more local expedition Jeep. I'll drop in a 6 cyl or LS motor for the closer to home excursions.

ihcj9, welcome. in June & July I will going to Alaska via the Alaskan highway, taking a little more time than you will.
Get the MilePost it will be a great help in any plans and is full of information.

here is a great story of a Alaska trip in a 4cyl Jeep and armyRn is going back this May/June
http://www.jeepforum.com/forum/f312/alaska-canada-jeep-adventure-1371427/

Thanks fr the thread! Great read!
 

Dan Grec

Expedition Leader
For got to mention too - make the drive up to Dawson City, then across the Top Of the World Highway. It spits you out in Tok Junction AK, and hardly adds any distance to your overall trip. It's extremely worthwhile, because the AK highway itself is basically a boring highway. Take the detours every chance you get.

-Dan
 

ihcj9

New member
Nothing yet!

I'm a sales engineer for Eaton and am on the road for good periods. I left Monday morning and just got back home tonight.

Compression leak down tester was here waiting for me. Hopfully tomorrow I'll figure out if it's rings or valves.

I'm having a hard time NOT going full build on this. I need to stay off Craigslist and Pirate classifieds...
 

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