What a long journey this has ended up being. If you can imagine something going wrong..... it has! Months of welding, repairs, parts hunting, and blood pouring are done for now and the lift has been installed. Despite being urged to ditch the truck and find a new, none wrecked chassis, I went through with the repairs and am very happy I did!
Turns out this 'Burb has had extensive front end damage even though Carfax reported a clean history. Evidently it was wrecked and fixed without getting an insurance company involved. This caused a nightmare to say the least. After spending almost a month at local frame shop everything is straight as an arrow once again. Two more weeks of work and a little cutting and welding later the lift is on!
Link to full gallery of the quick flex testing.
These are the only pics I have since the camera bit the dust on the last shot, but my new camera is in and going to put to the test very soon.
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***Note to anyone planning an IFS lift on an 88-98 2500 GM***
This lift required specialty tools that were not mentioned in the description, instructions, or by the sales staff! I ended up having to buy several 12" to 18" long drill bits in 3/4", 7/8", and 1" sizes. Over $400 was spent at Fastenal and McMaster Carr just to be able to mount the front IFS components.
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Now that it's said and done the lift is amazing. The truck rides like a dream! If I were to run a A/T type tire it actually rides better and handles bumps better than it did stock! :smiley_drive: This lift also does not have the axle-breakage issue that most IFS lifts have. The front shafts are at the factory angle, so the only added stress is from the larger tires. Overall I am very happy with the finished product.
The next round will be new skid plates which I'm hoping to be able to protect the majority of the underside and a complete rework of the exhaust system. Right now the exhaust is dead center of where the front driveshaft needs to be. I'm hoping to be able to tackle this in the next two weeks to be able to get ready for camping season. Also coming up is a DIY awning and a custom roof rack later this winter.
She's going to be built at a snail's pace due to budget restraints but I'll get there, a little at a time! Sorry it took so long to update this post but everything should be back in order and I plan to be much more active here on the site.
Thanks for looking!