Went on one last trip with my current front end a few weeks ago. From the city of San Francisco to snow in Tahoe to the desert in Reno, we covered a lot of terrain. Unfortunately a vacuum leak resulted in no heater when we needed it the most, being stopped at a chain check through Donner Pass for 3 hours. Snuck through the chain check and inched our way through a white-out down the hill safely, and had an otherwise problem free weekend. Wish I could say the same for some of the Raptors in our group.
https://youtu.be/ueLmPt9A0BM
Anyway, been continuing to gather parts, have almost everything except for a few things still. Also have a buyer for my current front end once it's off my truck. I have 4 months until our Rubicon trip and have a ton of work ahead, including another head gasket repair. Gonna be a busy summer.
Last weekend I took the chance to get some work done on the beams. Used my friend's mill to drill out the stock bushing pivots and tacked in the uniball cups.
The beams had been repaired a couple of times by the previous owner when a couple of cracks formed in the top of the passenger beam, so I ground down the welds and then made an overlay plate on top to add a little more strength.
Next up is probably swapping in the 4wd transmission and manual BW4406 transfer case I've already acquired. Rock sliders are also high up on the list. My friend whose shop I'm doing the work at is in the middle of 3-linking his rock crawler, so I have to wait until that is drivable again before tearing my truck apart.